Maxxturn 45

Maxxturn 45

Main and counter spindle
Tool Turret
Driven tools for milling and drilling operations
Y axis directly implemented in the machine construction
EMCO bar or swing loader
Siemens or Fanuc control

Technical data

Travel in X/Y/Z: 160 / 70 (+40/-30)/ 510 mm
Bar diameter: 45 (51) mm
Max. turning diameter: 300 mm
Swing over bed: 430 mm
Spindle distance: 720 mm
Rapid motion speeds in X/Y/Z: 24/10/30 m/min
Max. speed: 6300 rpm
Spindle nose: A2-5
Max. drive power: 13 kW
Max. torque: 78 (100) Nm
Max. speed: 6300 rpm
Spindle nose: A2-4
Max. drive power: 10 kW
Max. torque: 43 Nm
VDI size: 25
Number of tools: 12
Driven tools: 12
Max. speed: 6000 rpm
Max. drive power: 4 kW
Max. torque: 16 Nm
Dimensions (LxWxH): 2575 x 1790 x 1958 mm
Machine weight: 4000 kg

Highlights

Maxxturn 45

  • High thermostability, precise machining and rapid motion speed
  • Very stable Y axis with long travel
  • High-precision C axis
  • Driven tools 12 time VDI25 radial turret with single-motor engineering
  • Very compact machine layout
  • State-of-the-art control technology from Siemens of Fanuc for simple dialog-supported programming

Overall dimensions/Work space

Work area

Work area
Work area

Machine layout

Machine layout
Machine layout

Workpieces

Application areas:

  • Hydraulic/pneumatic components
  • Motors and vehicle parts
  • Medical engineering
  • Sliding and rolling bearings
  • Materials handling technology
  • Fixing systems etc.

Versions

Maxxturn 45 MY (Siemens)

Maxxturn 45 MY (Siemens)
with tailstock, Y and C axis and driven tools

Maxxturn 45 MY (Fanuc)

Maxxturn 45 MY (Fanuc)
with tailstock, Y and C axis and driven tools

Maxxturn 45 S (Siemens)

Maxxturn 45 S (Siemens)
with counter spindle

Maxxturn 45 S (Fanuc)

Maxxturn 45 S (Fanuc)
with counter spindle

Maxxturn 45 SM (Siemens)

Maxxturn 45 SM (Siemens)
with counter spindle, 2 time C axes and driven tools

Maxxturn 45 SM (Fanuc)

Maxxturn 45 SM (Fanuc)
with counter spindle, 2 time C axes and driven tools

Maxxturn 45 SMY (Siemens)

Maxxturn 45 SMY (Siemens)
with counter spindle, Y axis, 2 times C axes and driven tools

Maxxturn 45 SMY (Fanuc)

Maxxturn 45 SMY (Fanuc)
with counter spindle, Y axis, 2 times C axes and driven tools

Options/Accessories

Part catcher

Part catcher
Finished parts are transported from the counter spindle to the finished parts container with the aid of the part catcher. This proven EMCO concept with the swiveling catcher ensures optimum access to the work area, free chip flow and careful removal of the finished parts.

Finished part conveyer

Finished part conveyer
The finished-part pick-up device puts the parts on an accumulating conveyer. A discontinuous belt ensures that the often very complex parts do not fall onto each other.

EMCO tool break monitoring

EMCO tool break monitoring
The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low load indicates a tool is missing.

Band filter with high-pressure coolant pumps

Band filter with high-pressure coolant pumps
A coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables coolant-fed drilling and milling tools to be used to their best advantage.

Automation

EMCO Short-bar loader LM800

EMCO Short-bar loader LM800
The EMCO LM800 is the perfect solution for the automatic reloading of pre-cut bars up to 800 mm. The adavantage: small footprint and short loading times through shorter strokes. The control unit is perfectly adapted to the interface of the machine. 
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EMCO TOP LOAD 8-42/3200

EMCO TOP LOAD 8-42/3200
The EMCO TOP LOAD series was designed for feeding 3-meter long bar material into EMCO machines fully automatically. The EMCO TOP LOAD 8-42/3200 loads bar material having a diameter of up to Ø 42 mm.
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Unloading through the counter spindle

Unloading through the counter spindle
Long, slender workpieces can be removed from the machine through the counter spindle. Long parts can be stowed in different ways. The finished parts can either simply roll down an inclined surface, or be stored in a lateral magazine using a discontinuous belt.
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Swing loader

Swing loader
Universal loading and unloading for preformed blanks and parts. Using the multiple grippers and handling systems the swing loader can be customized to your individual needs.
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Software/Control

Sinumerik 840D-sl incl. ShopTurn

Sinumerik 840D-sl incl. ShopTurn

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks. With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Highlights:
• Free contour programming
• Fast datum-setting process with touch probes
• Tilting the working plane
• Cylindrical surface machining
• 3-D tool compensation
• Fast execution through short block processing times

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Fanuc 31i-B

Fanuc 31i-B
The Series 30i/31i/32i-MODEL B CNCs have been developed for the next generation of high performance machine tools

Their enhanced functionality and superior performance extends the potential of machine capabilities into the future. The product line spans from standard CNC applications up to the most complex machine tools and non-traditional applications. FANUC controls have a world-class reputation
for performance, precision, reliability and user-friendly operation, making them popular with the most demanding managers and operators alike. With more than 2.2 million controls already installed around the
globe, FANUC is the world’s leading CNC manufacturer. By choosing a machine tool with a FANUC CNC it will be available for production more often, process more parts and use less energy.

  • Compatibility with all predecessor CNC versions
  • Minimal integration required. Existing programs run without new/reprogramming
  • Simple parts programming through fixed cycles and customer macros
    This is complemented by the easy to use MANUAL GUIDE i Dialog Programming
  • Easy operation through a user-friendly graphics display for visual parts program checks
  • Extensive help functions
  • Interpolation in the nanometer range for the highest surface quality.
  • Ethernet connectivity:
    CNC screens allow the operator to display parts programs which are saved in an FTP server directory and to load selected files onto the machine. Alternatively, files can be loaded onto the machine from a remote office with the parts program transfer tool with .
    drag & drop.

More information about the series 30i / 31i / 32i

 

 

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ESPRIT - Maxxturn 45/65 (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
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Download

Filename Date
PDF-Icon CNC_lathe_Maxxturn_45 26.04.2016
PDF-Icon centre_de_tournage_MT_45_FR 17.04.2015
PDF-Icon centro_di_tornitura_MT_45_TA 17.04.2015