Emcoturn E45

Emcoturn E45

Main spindle with large speed range Tool turret with 12 VDI16 tool stations
Driven tools C axis for main spindle
Automatic tailstock for quill bore taper MT 4
Stable Y axis integrated in the Basic machine design
Sinumerik 828D, Fanuc 0iTD or Heidenhain CNC Pilot 640
Short rod loader LM 1200

Technical data

Travel in X/Y/Z: 160//+40/-30 / 510 mm
Bar diameter: 45 (51) mm
Max. turning diameter: 220 mm
Swing over bed: 430 mm
Rapid motion speeds in X/Y/Z: 24/10/30 m/min
Max. speed: 6300 (5000) rpm
Spindle nose: A2-5
Max. drive power: 13 kW
Max. torque: 78 (100) Nm
Inner cone: MK4
Travel (automatic): 510 mm
VDI size: 30
Number of tools: 12
Driven tools: 6
Max. speed: 5000 rpm
Max. drive power: 4 kW
Max. torque: 16 Nm
Dimensions (LxWxH): 2275 x 1790 x 1958 mm
Machine weight: 4000 kg

Highlights

Emcoturn E45

  • Compact machine dimensions
  • Thermosymmetric spindle stock
  • Extremely solid machine bed
  • Prestressed roller guideways in all axes
  • Dynamic servo motors for economic machining

Overall dimensions/Work space

Work area E45

Work area E45
Work area E45

Machine layout E45 with Compact Load

Machine layout E45 with Compact Load
Machine layout E45 with Compact Load

Workpieces

Examples of use

  • General engineering
  • Hydraulic components
  • Pneumatic components
  • Medical engineering
  • Fixing systems
  • Materials technology etc.

Versions

Emcoturn E45 - SIEMENS

Emcoturn E45 - SIEMENS
for stationary tools incl. tailstock.

Emcoturn E45 - FANUC

Emcoturn E45 - FANUC
for stationary tools incl. tailstock.

Emcoturn E45 M - SIEMENS

Emcoturn E45 M - SIEMENS
incl. driven tools, C-axis and tailstock.

Emcoturn E45 M - FANUC

Emcoturn E45 M - FANUC
incl. driven tools, C-axis and tailstock.

Emcoturn E45 MY - SIEMENS

Emcoturn E45 MY - SIEMENS
incl. driven tools, C-axis, Y-axis and tailstock.

Emcoturn E45 MY - FANUC

Emcoturn E45 MY - FANUC
incl. driven tools, C-axis, Y-axis and tailstock.

Emcoturn E45 SM - SIEMENS

Emcoturn E45 SM - SIEMENS
incl. counter spindle, driven tools and C-axis.

Emcoturn E45 SM - FANUC

Emcoturn E45 SM - FANUC
incl. counter spindle, driven tools and C-axis.

Emcoturn E45 SMY - SIEMENS

Emcoturn E45 SMY - SIEMENS
incl. counter spindle, driven tools, C-axis and Y-axis.

Emcoturn E45 SMY - FANUC

Emcoturn E45 SMY - FANUC
incl. counter spindle, driven tools, C-axis and Y-axis.

Options/Accessories

Part catcher

Part catcher
Parts catch device that carries finished parts off.

Automatic door

Automatic door
Automatic door system especially for manual workpiece loading.

Chip conveyer

Chip conveyer
Chain feeding system with a dump-height of 1200 mm, suitable for: long steel shavings, snarl and wool chips for dry and wet machining.

Tool holder packages

Tool holder packages
Different tool holder packages for stationary and driven tools.

Automation

EMCO Short-bar Loader LM1200

EMCO Short-bar Loader LM1200
The EMCO LM1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm. The adavantage: small footprint and short loading times through shorter strokes. The control unit is perfectly adapted to the interface of the machine.   
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Software/Control

Sinumerik 828D - incl. ShopTurn

Sinumerik 828D - incl. ShopTurn

High performance CNC control for ultimate accuracy and machining speed. SINUMERIK 828D and SINAMICS drive and motors are perfectly tailored for state of the art turning machines. Powerful CNC-functions combined with a unique 80bit NANOFP Accuracy (80 bit floating point accuracy from the position control to the internal encoder resolution) enable highest work-piece accuracy at a minimum of machining time. With a flexible CNC programming language and the state of the art ShopTurn machining step programming, single parts as well as large batch series can be programmed and machined with maximum effectiveness. Due to powerful kinematic transformations and a large set of technological cycles, SINUMERIK 828D also meets the demands of high sophisticated machine applications with driven tools and sub-spindle. Source picture and text: Siemens

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Heidenhain CNC Pilot 640

Heidenhain CNC Pilot 640
Thanks to its flexible design and numerous programming features, the CNC PILOT 640 always gives you optimum support. Regardless of whether you are manufacturing single parts or batches, simple or complex workpieces. The CNC PILOT 640 is characterized by its simple operation and programming. It is quickly learned and requires minimum training time.

Advantages of the control with smart.TURN function include very easy programmability and thus an extremely short time from the idea to the finished component.
Easy completion of forms, default settings for globally valid values, selection options such as high-performance graphic support and simulation guarantee quick and straightforward operation. The redesigned smart.TURN user interface is based on the tried and tested HEIDENHAIN-DIN PLUS, because smart.TURN generates DIN PLUS programmes.  Thus, both the NC programmer and machine operator are provided with all important details while the programme is running. 
EMCO now offers their EMCOTURN E45 and EMCOTURN E65 turning machines with Heidenhain's CNC Pilot 640 control. 

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Fanuc 0i TF

Fanuc 0i TF
FANUC CNC Series 0i-Model TF is the ideal solution for compact high-end turning machines. Combining unbeatable value for money with unrivalled performance, accuracy and reliability. The easy to use and programmability are advantages of this compatible all-round CNC control. With the ready to use FOCAS 2 Interface it is possible to realize smart factory solutions and Big Data exchanges between shop floor and MES/ERP-Systems with high performance. One more USP of the Fanuc CNC is the fast integration of industrial robots and gantry loader systemsto ensure shortest cycle times.
  • Excellent value for money
  • High-speed and nano-smoothing machining
  • Fine surface technology combined with shortest cycle times
  • Benchmark in terms of productivity / availability
  • User-friendly MANUAL GUIDE i and 3-D Simulation
  • Completely compatible with older Fanuc CNCs
  • Same Operation, Programming and Maintenance as FANUC Series 3xi-B (seamless CNC)
  • More than 25 years spare parts availability   
  • Easiest integration in to MES/ERP-Systems by FOCAS 2 Interface
  • Prepared for Smart Factory und IoT (e.g. Fanuc Field System)
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