Hyperturn 65

Hyperturn 65

2 spindles
3 tool turrets
Up to 36 driven tools at two or three tool turrets
Up to 3 independent Y axes
Automation with EMCO bar- or Gantry Loader
emcoNNECT – Digital Process Assistant (Siemens 840D sl)

Technical data

Travel in X/Y/Z: f.e. HT 65 DT-1000: X1/X2:260/210, Z1/Z2/Z3:800/800/800, Y1/Y2:100(+/-50) mm
Bar diameter: 65 (76,2 / 95) mm
Max. turning diameter: 500 mm
Swing over bed: 660 mm
Rapid motion speeds in X/Y/Z: 30 / 12 / 30 m/min
Max. speed: 5.000 rpm
Max. drive power: 21 / 29 kW
Max. torque: 200 / 250 Nm
Max. speed: 5.000 U/min
Max. drive power: 21 / 29 kW
Max. torque: 200 / 250 Nm
VDI size: 30 (40 option)
Number of tools: 3x12
Driven tools: 3x12
Max. speed: 5.000 U/min
Max. drive power: 6,7 kW
Max. torque: 25 Nm
Dimensions (LxWxH): HT 65-1000 DT:5060 x 2850 x 2360, HT 65-1300 TT: 5300 x 2850 x 2360 mm
Machine weight: HT 65-1000 DT: 8700 kg, HT 65-1300 TT: 9250 kg

Highlights

Hyperturn 65

  • Up to 30% more productivity for bar stock machining
  • Increased flexibility through use of a 3rd tool turret
  • Up to 48 milling tools for complete machining
  • 3 independent Y-axes for unrestricted milling
  • 2 integrated, water-cooled spindle motors 
  • Optimum chip flow and user-friendly work area
  • Sinumerik 840D-sl for high-performance drive and controls

Overall dimensions/Work space

Workspace HT 65 DUOTURN 1000 VDI30

Workspace HT 65 DUOTURN 1000 VDI30
Workspace HT 65 DUOTURN 1000 VDI30

Workspace HT 65 DUOTURN 1000 VDI40

Workspace HT 65 DUOTURN 1000 VDI40
Workspace HT 65 DUOTURN 1000 VDI40

Workspace Hyperturn DUOTURN 1000 BMT 55P

Workspace Hyperturn DUOTURN 1000 BMT 55P
Workspace Hyperturn DUOTURN 1000 BMT 55P

Installation plan HT 65 DUOTURN 1000

Installation plan HT 65 DUOTURN 1000
Installation plan HT 65 DUOTURN 1000

Workspace HT 65 1300 DUOTURN VDI30

Workspace HT 65 1300 DUOTURN VDI30
Workspace HT 65 1300 DUOTURN VDI30

Workspace HT 65 DUOTURN 1300 VDI40

Workspace HT 65 DUOTURN 1300 VDI40
Workspace HT 65 DUOTURN 1300 VDI40

Workspace HT 65 Triple Turn VDI30

Workspace HT 65 Triple Turn VDI30
Workspace HT 65 Triple Turn VDI30

Workspace HT 65 Triple Turn VDI40

Workspace HT 65 Triple Turn VDI40
Workspace HT 65 Triple Turn VDI40

Workspace HT 65 TRIPLETURN BMT 55P

Workspace HT 65 TRIPLETURN BMT 55P
Workspace HT 65 TRIPLETURN BMT 55P

Installation plan HT 65 1300 TRIPLE TURN / DUOTURN

Installation plan HT 65 1300 TRIPLE TURN / DUOTURN
Installation plan HT 65 1300 TRIPLE TURN / DUOTURN

Workpieces

Examples of use

Versions

Hyperturn 65-TT SM3Y

Hyperturn 65-TT SM3Y
Hyperturn 65-TT SM3Y with three tool turrets, driven tool and 1 x Y-axis

Hyperturn 65-TT SM3Y2

Hyperturn 65-TT SM3Y2
Hyperturn 65-TT SM3Y2 with three tool turrets, driven tool and 2 x Y-axes

Hyperturn 65-TT SM3Y3

Hyperturn 65-TT SM3Y3
Hyperturn 65-TT SM3Y3 with three tool turrets, driven tool and 3 x Y-axes

Hyperturn 65-DT SM2Y

Hyperturn 65-DT SM2Y
Hyperturn 65-DT with two tool turrets, driven tool and one Y-axis (for both Hyperturn 65 DT-1000 and -1300)

Hyperturn 65 DT SM2Y2

Hyperturn 65 DT SM2Y2
Hyperturn 65 DT SM2Y2 with two tool turrets, driven tool and 2 Y-axes (for both Hyperturn 65 DT-1000 and -1300)

Options/Accessories

Spin-window

Spin-window
The optional spin window enables the optimal insight in the working area, also during machining with coolant. Due to its very fast rotating glass plate, the coolant is slung away immediately after impact and the window stays clear.

Turret-steady-rest / Live-center

Turret-steady-rest / Live-center
Live-center / turret-steady-rest. For complete machining of shaft work on the
one hand in the main spindle and on the other hand in the sub-spindle, there are
a live center and if needed also a turret steady rest available. So that long, slim
workpieces can be manufactured precise and without chatter marks.   

BMT-turret

BMT-turret
For economical production of complex turned/milled parts with
mainly milling share, there is optional the BMT-turret with water cooled direct drive.
With max. 12000 rpm, 30 Nm and 10 kW, this turret offers optimal prerequisites
for the complete machining.

Tail stock

Tail stock
For shaft-type application, the HYPERTURN 65 offers two tailstockversions.
On the one hand an universal, hydraulic movable tailstock for manually
loaded machines and on the other hand an NC-tailstock for fully automatic loaded
machines. With the advantage of very short idle times.

Automation

Gantry Loader

Gantry Loader
Universal loading and unloading for preformed blanks and parts. Using the multiple grippers and handling systems the gantry loader can be customized to your individual needs.
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EMCO TOP LOAD 10-65/3300

EMCO TOP LOAD 10-65/3300
Compact single-loader for the automatic loading of bars in the diameter range from 10 to 65 mm and a length up to 3.3 meters.
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Short-bar loader SL 1200 EMCO

Short-bar loader SL 1200 EMCO
The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm. The adavantage: small footprint and short loading times through shorter strokes. The control unit is perfectly adapted to the interface of the machine.
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Software/Control

Sinumerik 840D sl incl. ShopTurn and emcoNNECT

Sinumerik 840D sl incl. ShopTurn and emcoNNECT

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks. With the Sinumerik 840D sl you profite from

    Utmost performance and flexibility
    System-wide openness
    Highly effective protection against personal injury and damage to the machine

Sinumerik & the digital process-assistent "emcoNNECT"
emcoNNECT included in the standard machine with Siemens 840D sl
With just one click you can switch between emcoNNECT and the NC control
Full screen or sidebar mode

Highlights:
• Free contour programming
• Fast datum-setting process with touch probes
• Tilting the working plane
• Cylindrical surface machining
• 3-D tool compensation
• Fast execution through short block processing times

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emcoNNECT - Digital Process Assistant

emcoNNECT - Digital Process Assistant
For increased productivity and efficiency in production.

emcoNNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the emcoNNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).

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ESPRIT - Hyperturn 65 / 665 (optional)

ESPRIT - Hyperturn 65 / 665 (optional)
The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
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EMCO CPS PILOT - Hyperturn 65 / 665 (optional)

EMCO CPS PILOT - Hyperturn 65 / 665 (optional)
EMCO CPS PILOT is the virtual EMCO HYPERTURN on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed. The result is 100% production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC

  • Collision monitoring for clamps, parts, tools, tool holders and machine components

  • Collisions can be completely eliminated before they even happen

  • The machine's productivity is maximized

  • Perfect tuning of both tooling systems in the HYPERTURN

  • Resimulation and optimization of existing NC programs

  • Fewer rejects

  • Ideal for internal machining and operator training courses (no machine downtimes!

  • Very little training required, as identical with the machine's user interface

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