Hyperturn 95

Hyperturn 95

2 spindles
C-axis for main and counter spindle
2 tool turrets
Powerful milling spindle
Driven tools on both turrets

Technical data

Travel in X/Y/Z: With B axis (X1/X2/Z1/Z2): +540/-10 / 300 / 1300/1900 / 1340/1940; with tool turret (X1/X2/Z1/Z2): 340 / 300 / 1340/1940 / 1340/1940
Spindle bore hole: 106 mm
Max. spindle diameter: 95 mm
Max. turning diameter: 710 mm
Swing over bed: 720 mm
Distance between centers: 1700/2300 mm
Rapid motion speeds in X/Y/Z: 1181 / 590 / 1181 ipm
Max. speed: 3500 rpm
Spindle nose: A2-8
Max. drive power: 33 kW
Max. torque: 800 Nm
Max. speed: 3500 rpm
Spindle nose: A2-8
Max. drive power: 33 kW
Max. torque: 800 Nm
Quill diameter: 150 mm
Inner cone: MT 5
Travel (automatic): 1300 / 1900 mm
Quill travel: 150 mm
VDI size: 40 mm
Number of tools: 12
Driven tools: 12
Max. speed: 4000 rpm
Max. drive power: 10.5 kW
Max. torque: 40 Nm
VDI size: 40 mm
Number of tools: 12
Driven tools: 12
Max. speed: 4000 rpm
Max. drive power: 10.5 kW
Max. torque: 40 Nm
Tool holder: HSK-63A
Number of tools: 40 (80 optionally)
Swivel area: 210°
Max. speed: 7000 rpm (12,000 optionally)
Max. drive power: 21.5 kW
Max. torque: 128 Nm
Dimensions (LxWxH): 8705 x 3160 x 2890 mm
Machine weight: 16500 kg

Highlights

Hyperturn 95

  • Main and counter spindle for complex complete machining
  • Two tool turrets with VDI rapid change system, high pressure and/or
  • hydraulic steady rest
  • Large work area for optimal ergonomics and a wider range of parts
  • Machine cover: New interior and exterior design
  • State-of-the-art Siemens control unit Sinumerik 840D-sl
  • Stable and precise C-axis for accurate contour milling and
  • milling-turning work
  • Strong Y-axis with a large stroke
  • Dynamic B-axis with “PowerMill” milling spindle for maximum flexibility
  • Full NC tailstock with integrated quill for complete machining of shafts

Overall dimensions/Work space

Work area HT 95 SMB

Work area HT 95 SMB
Work area Hyperturn 95 SMB

Work area HT 95 SM2Y

Work area HT 95 SM2Y
Work area Hyperturn 95 SM2Y

Versions

Hyperturn 95 B

Hyperturn 95 B
Multi-tasking CNC machining center with automatic tool changer, Y axis and B axis bed length: 1700 mm

Hyperturn 95 SB

Hyperturn 95 SB
Multi-tasking CNC machining center with automatic tool changer, Y axis and B axis bed length: 1700 mm

Hyperturn 95 SMB

Hyperturn 95 SMB
Multi-tasking CNC machining center with automatic tool changer, Y axis and B axis bed length: 1700 mm

Hyperturn 95 SM2

Hyperturn 95 SM2
CNC-turning center; 2 spindles, 2 turrets, 5 linear axes and 2 rotation axes, bed length: 2300 mm

Hyperturn 95 SM2Y

Hyperturn 95 SM2Y
CNC-turning center; 2 spindles, 2 turrets, 6 linear axes and 2 rotation axesbed length: 2300 mm

Options/Accessories

Turret Steady-rest HT 95/110

Turret Steady-rest HT 95/110
To support long slender work pieces, we offer for the HYPERTURNS a steady-rest mounted on the lower tool turret. The steady-rest can be swiveled to position on demand. Additionally a live center can be mounted at the tool turret, to support shafts while machining.

Software/Control

Sinumerik 840D-sl incl. ShopTurn

Sinumerik 840D-sl incl. ShopTurn

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks. With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Highlights:
• Free contour programming
• Fast datum-setting process with touch probes
• Tilting the working plane
• Cylindrical surface machining
• 3-D tool compensation
• Fast execution through short block processing times

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ESPRIT - Hyperturn 95/110 (optional)

ESPRIT - Hyperturn 95/110 (optional)
The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
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EMCO CPS PILOT - Hyperturn 95/110 (optional)

EMCO CPS PILOT - Hyperturn 95/110 (optional)
EMCO CPS PILOT is the virtual EMCO HYPERTURN on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed. The result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC

  • Collision monitoring for clamps, parts, tools, tool holders and machine components

  • Collisions can be completely eliminated before they even happen

  • The machine's productivity is maximized

  • Perfect tuning of both tooling systems in the HYPERTURN

  • Resimulation and optimization of existing NC programs

  • Fewer rejects

  • Ideal for internal machining and operator training courses (no machine downtimes!

  • Very little training required, as identical with the machine's user interface

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