Hyperturn 110

Hyperturn 110

2 spindles
C axis
2 tool turrets
Powerful milling spindle
Driven tools on both turrets

Technical data

Travel in X/Y/Z: With B axis (X1/X2/Z1/Z2): +540/-10 / 300 / 1300/1900 / 1340/1940; with tool turret (X1/X2/Z1/Z2): 340 / 300 / 1340/1940 / 1340/1940
Spindle bore hole: 125 mm
Max. turning diameter: 710 mm
Swing over bed: 720 mm
Distance between centers: 1700 / 2300 mm
Rapid motion speeds in X/Y/Z: 1181 / 590 / 1181 ipm
Max. speed: 2500 rpm
Spindle nose: A2-11
Max. drive power: 52 kW
Max. torque: 2480 Nm
Max. speed: 2500 rpm
Spindle nose: A2-11
Max. drive power: 42 kW
Max. torque: 1040 Nm
Quill diameter: 150 mm
Inner cone: MT 5
Travel (automatic): 1300/1900 mm
Quill travel: 150 mm
VDI size: 40 mm
Number of tools: 12
Driven tools: 12
Max. speed: 3000 rpm
Max. drive power: 10.5 kW
Max. torque: 40 Nm
VDI size: 40 mm
Number of tools: 12
Driven tools: 12
Max. speed: 3000 rpm
Max. drive power: 10.5 kW
Max. torque: 40 Nm
Tool holder: Capto C5 (HSK-63A)
Number of tools: 40 (80 optionally)
Swivel area: 205°
Max. speed: 7000 (12000 optionally) rpm
Max. drive power: 21.5 kW
Max. torque: 128 Nm
Dimensions (LxWxH): 7600 x 2550 x 2800 mm
Machine weight: 16500 kg

Highlights

Hyperturn 110

  • Thermosymmetric, high-performance counter spindle solution for stable processing
  • Large work area with 2 tool turrets or with one milling spindle and one tool turret for maximum flexibility in terms of workpiece dimensions
  • A retractable, backlash-free C axis drive (for main spindle A2-11) increases holding torque and precision when milling and drilling
  • Integrated, fully covered tool magazine with up to 80 positions
  • Stable EMCO machine base construction for accurate, high-quality production
  • Optional CPS pilot for collision-free programming and optimum use of machine capacity

Overall dimensions/Work space

Work area HT 110 SMB

Work area HT 110 SMB
Work area Hyperturn 110 SMB

Work area HT 110 SM2Y

Work area HT 110 SM2Y
Work area Hyperturn 110 SM2Y

Versions

Hyperturn 110 B

Hyperturn 110 B
Multi-tasking CNC machining center with automatic tool changer, Y axis and B axis; powerful main spindle including 2-step gear drive;Bed length: 1700 mm

Hyperturn 110 SB

Hyperturn 110 SB
Multi-tasking CNC machining center with automatic tool changer, Y axis and B axis; integrated powerful main spindle including 2-step gear drive;bed length: 1700 mm

Hyperturn 110 SMB

Hyperturn 110 SMB
Multi-tasking CNC machining center with automatic tool changer, Y axis and B axis; integrated powerful main spindle including 2-step gear drive;Bed length: 1700 mm

Hyperturn 110 SM2

Hyperturn 110 SM2
CNC-turning center; 2 spindles, 2 turrets, 5 linear axes and 2 rotation axes, powerful main spindle including 2-step gear drive;Bed length: 1700 mm

Hyperturn 110 SM2Y

Hyperturn 110 SM2Y
CNC-turning center; 2 spindles, 2 turrets, 6 linear axes and 2 rotation axes, powerful main spindle including 2-step gear drive;Bed length: 2300 mm

Software/Control

Sinumerik 840D-sl incl. ShopTurn

Sinumerik 840D-sl incl. ShopTurn

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks. With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Highlights:
• Free contour programming
• Fast datum-setting process with touch probes
• Tilting the working plane
• Cylindrical surface machining
• 3-D tool compensation
• Fast execution through short block processing times

Show details Hide details

ESPRIT - Hyperturn 95/110 (optional)

ESPRIT - Hyperturn 95/110 (optional)
The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
Show details Hide details

EMCO CPS PILOT - Hyperturn 95/110 (optional)

EMCO CPS PILOT - Hyperturn 95/110 (optional)
EMCO CPS PILOT is the virtual EMCO HYPERTURN on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed. The result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC

  • Collision monitoring for clamps, parts, tools, tool holders and machine components

  • Collisions can be completely eliminated before they even happen

  • The machine's productivity is maximized

  • Perfect tuning of both tooling systems in the HYPERTURN

  • Resimulation and optimization of existing NC programs

  • Fewer rejects

  • Ideal for internal machining and operator training courses (no machine downtimes!

  • Very little training required, as identical with the machine's user interface

Show details Hide details