Hyperturn 45

Hyperturn 45

2 个主轴
2 个刀塔
驱动刀具在2个刀塔上
Y-轴,EMCO自动棒料装载机或回转装载机

技术数据

Travel in X/Y/Z: 160 /+40/-30 /510 mm
Bar diameter: 45 (51) mm
Max. turning diameter: 300 mm
Swing over bed: 430 mm
Rapid motion speeds in X/Y/Z: 30 / 15 / 45 m/min
Max. speed: 7000 U/min
Max. drive power: 15 kW
Max. torque: 100 Nm
Max. speed: 7000 U/min
Max. drive power: 15 kW
Max. torque: 100 Nm
VDI size: 25
Number of tools: 12
Driven tools: 12
Max. speed: 6000 U/min
Max. drive power: 4 kW
Max. torque: 16 Nm
VDI size: 25
Number of tools: 12
Driven tools: 12
Max. speed: 6000 U/min
Max. drive power: 4 kW
Max. torque: 16 Nm
Dimensions (LxWxH): 2650 x 1950 x 1985 mm
Machine weight: 4200 kg

主要特点

Hyperturn 45

  • Leistungsstarke Haupt- und Gegenspindel
  • Thermosymmetrischer Maschinenaufbau
  • Dynamische Antriebe (Digitaltechnik)
  • Topaktuelle Steuerungstechnik -
  • Sinumerik 840D Solution Line
  • Stabile Y-Achse mit 70 mm Verfahrweg
  • 2 Werkzeugsysteme mit 12 Werkzeugaufnahmen
  • Kompakte Abmessungen

设置计划/工作区域

Arbeitsraum Hyperturn 45 SMY-plus

Arbeitsraum Hyperturn 45 SMY-plus
Arbeitsraum Hyperturn 45 SMY-plus

Aufstellplan EMCO TOP LOAD 8-45/3300

Aufstellplan EMCO TOP LOAD 8-45/3300
Aufstellplan EMCO TOP LOAD 8-45/3300

应用范围举例

应用范围举例

  • Fertigung von präzisen Werkstücken in mittleren bis hohen Stückzahlen
  • Allgemeiner Maschinen- und Gerätebau
  • Hoch-Präzisionsbereich
  • Medizintechnik
  • Schmuckindustrie

版本

Hyperturn 45 SM-plus

Hyperturn 45 SM-plus
Hyperturn 45 SM-plus in der Basisversion mit Haupt- und Gegenspindel, zwei Werkzeugrevolvern mit angetriebenen Werkzeugpositionen

Hyperturn SMY-plus

Hyperturn SMY-plus
Hyperturn SMY-plus mit zusätzlicher Y-Achse im oberen Schlittensystem

选项/配件

Band filter system with high-pressure coolant pumps

Band filter system with high-pressure coolant pumps
A coolant pressure of 25/40/60/80 bar can be set as necessary. This enables coolant-fed drilling and milling tools to be used to their best advantage.

Finished part conveyor belt

Finished part conveyor belt
On the conveyor belt within the machine casing, arranged lengthwise, with a storage surface of 1400 x 180 mm, the work pieces are put down damage free.

EMCO tool breakage monitoring system

EMCO tool breakage monitoring system
The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low a load indicates a tool is missing.

Werkzeugmesstaster

Werkzeugmesstaster
Der Werkzeugmesstaster ermöglicht das rasche und präzise Vermessen der Werkzeuge an beiden Revolvern im Arbeitsraum. Er wird händisch in die Aufnahme im Arbeitsraum montiert und nach Gebrauch wieder in eine Ablagenische in der Maschinenverkleidung abgelegt.

Entladung durch die Gegenspindel

Entladung durch die Gegenspindel
Lange und schlanke Werkstücke bis zu einem Durchmesser von 45 mm können durch die Gegenspindel aus der Maschine transportiert werden. Die Ablage der Teile erfolgt meist über eine schräge Ebene oder bei Bedarf auch über ein gesteuertes Taktband, um Beschädigungen jeder Art zu vermeiden.

自动化

EMCO TOP LOAD 8-42/3200

EMCO TOP LOAD 8-42/3200
Die EMCO TOP-LOAD-Baureihe wurde konzipiert, um 3-Meter-Stangenmaterial vollautomatisch in EMCO-Maschinen zu laden. Mit dem EMCO TOP LOAD 8-42/3200 ist die Beladung von Stangenmaterial bis Ø 42 mm möglich.
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控件/软件

Sinumerik 840D-sl incl. ShopMill

Sinumerik 840D-sl incl. ShopMill

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

  • When you are programming away from the machine, the TNC 620 automatically takes the machine geometry into account
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times
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Fanuc 18i

Fanuc 18i
Highest quality and reliability state-of-the-art:Improvements in technology, ergonomics and user-friendliness assure efficient results in terms of machining workpieces. Technology-specific programming of machining cycles with support of pictures and texts and Manual Guide i including 3D workpiece simulation. An integrated software solution (optional) for abrasion monitoring of turning tools creates additional process safety.

Highlights

  • High reliability
  • Dialog-based programming
  • 3D machining simulation
  • Integrated safety engineering
  • Fast converting of programs 

5 and 8 axis users looking for a high-speed, high-performance control platform will find the answer in Fanuc GE's Series 16i/18i/21i controls. This family of controls features networking capabilities, a user-friendly interface high speed PMC, and troubleshooting diagnostic tools. Product description The high-speed and high-precision Nano CNC control for a variety of demanding machinery applications Features

    • High-speed programmable machine control for reduced cycle time. 
    • Wide range of communication functions.
    • Open system CNCs support a wide range of software.
    • High-speed connectivity for exceptional system performance
    • PCMCIA for quick updates, with the PCMCIA card slot mounted on the front of the LCD unit.
    • Ultra compact, ultra thin open system CNC
    • Excellent, easy operability and maintenance
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ESPRIT - Hyperturn 45 (optional)

ESPRIT - Hyperturn 45 (optional)
The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

 

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: tool, blank, workpiece clamping devices and target/actual workpiece comparison
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EMCO CPS PILOT - Hyperturn 45 (optional)

EMCO CPS PILOT - Hyperturn 45 (optional)
EMCO CPS PILOT is the virtual EMCO HYPERTURN on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed. The result is 100% production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC

  • Collision monitoring for clamps, parts, tools, tool holders and machine components

  • Collisions can be completely eliminated before they even happen

  • The machine's productivity is maximized

  • Perfect tuning of both tooling systems in the HYPERTURN

  • Resimulation and optimization of existing NC programs

  • Fewer rejects

  • Ideal for internal machining and operator training courses (no machine downtimes!

  • Very little training required, as identical with the machine's user interface

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下载

文件名 日期
PDF-Icon HYPERTURN_45_DE_03 17.04.2015