Hyperturn 65 Powermill

Hyperturn 65 Powermill

Main- and counter spindle, milling spindle, B and Y axis
Additional tool turret with milling drive and Y axis
20-, 40-, or 80-slot chain-type tool magazine
Tool magazin and control unit ergonomically placed
Max. bar stock diameter 65 (76,2 / 95) mm
emcoNNECT – Digital Process Assistant (Siemens 840D sl)

Technical data

Travel in X/Y/Z: X1/X2 405/210, Z1/Z2 1040/1050, Y1/Y2 220/100 mm mm
Bar diameter: 65 (76, 95) mm
Max. turning diameter: 500 mm
Swing over bed: 500 mm
Rapid motion speeds in X/Y/Z: 30 / 12 / 30 m/min
Max. speed: 5000 rpm
Spindle nose: A2-6 (A2-8)
Max. drive power: 29 (37) kW
Max. torque: 250 (360) Nm
Max. speed: 5000 rpm
Spindle nose: A2-6
Max. drive power: 29 kW
Max. torque: 250 (280) Nm
Number of tools: 12
Driven tools: 12
Max. speed: 5000 (12000) rpm
Max. drive power: 6.7 (10) kW
Max. torque: 25 (30) Nm
Max. speed: 0-12000 rpm
Max. drive power: 22 (29) kW
Max. torque: 60 (79) Nm
Dimensions (LxWxH): 5300 x 3340 x 2490 mm
Machine weight: 11000 kg without chip conveyor, 12250 with chip conveyor

Highlights

Hyperturn 65 Powermill

  • High dynamics thanks to cutting-edge spindle motor technology
  • Optimal thermostability as liquid cools all spindles
  • High productivity thanks to short tool changing times
  • Both tool turrets can be used on both spindles
  • Bed design for maximum stability and oscillation clamping
  • Excellent repeatability due to linear guides
  • Short set-up times due to ease of access to work area

Overall dimensions/Work space

Work area

Work area
Work area layout and turret clearance HYPERTURN 65 Powermill

Machine layout

Machine layout
Machine layout

Workpieces

Examples of use

  • Milling of pockets and surfaces
  • Milling of grooves and islands
  • Cam milling
  • Thread milling
  • Multi-sided milling
  • Gear milling
  • Rotary milling
  • Threading
  • Tapping
  • Deep-hole drilling
  • Grooving turning
  • Contour turning
  • Profile milling

Versions

Hyperturn 65 PM-SYB

Hyperturn 65 PM-SYB
With main and counter spindle, milling spindle, B and Y axis and 20-tool station magazine

Hyperturn 65 PM-SMYB

Hyperturn 65 PM-SMYB
With main and counter spindle, lower tool system including milling drive, milling spindle, B and Y axis and 20-tool station magazine

Hyperturn 65 PM-SMY2B

Hyperturn 65 PM-SMY2B
With main and counter spindle, lower tool system including milling drive and Y axis, milling spindle, B and Y axis and 20-tool station magazine

Options/Accessories

Rotating window Rotoclear S3

Rotating window Rotoclear S3

Rotating window glued to the inside of the safety glass. The rotating disc throws off coolant and chips. Leaving a clear view of the setup and the machining process

Tool eye

Tool eye
The tool measurement sensor mounted in the work area of the HYPERTURN makes it possible to measure tools in both the upper and lower turret within the machine.

Turret steady rest

Turret steady rest
The HYPERTURN has a steady rest fitted to the lower turret to support long, thin workpieces. This can be swung in as required instead of metal-cutting tools. A live center can also be included to support shaft parts in one turret position.

Finished part conveyer

Finished part conveyer
The finished-part pick-up device places the parts on an accumulating conveyer. The conveyer is timed to prevent the parts, some of which are very complex, from falling on top of each other.

EMCO tool monitoring system

EMCO tool monitoring system
The tool status is monitored by evaluating the load on the various axis drive motors. Excessive load point to tool wear or breakage. Too low load indicates a tool is missing.

Band filter system with high-pressure coolant pumps

Band filter system with high-pressure coolant pumps
A coolant pressure of 25/40/60/80 bar can be set as needed. This enables coolant-fed drilling and milling tools to be used to their best advantage.

Automation

Unloading through the counter spindle

Unloading through the counter spindle
Long, slender workpieces can be removed from the machine through the counter spindle. Long parts can be stowed in different ways. The finished parts can either simply roll down an inclined surface, or be stored in a lateral magazine using a discontinuous belt.
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Gantry Loader

Gantry Loader
Universal loading and unloading for preformed blanks and parts. Using the multiple grippers and handling systems the gantry loader can be customized to your individual needs.
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Short-bar loader SL 1200 EMCO

Short-bar loader SL 1200 EMCO
The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm. The adavantage: small footprint and short loading times through shorter strokes. The control unit is perfectly adapted to the interface of the machine.
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Software/Control

Sinumerik 840D sl incl. ShopTurn and emcoNNECT

Sinumerik 840D sl incl. ShopTurn and emcoNNECT

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Sinumerik & the digital process-assistent "emcoNNECT"

  • emcoNNECT included in the standard machine with Siemens 840D sl
  • With just one click you can switch between emcoNNECT and the NC control
  • Full screen or sidebar mode

Highlights:

  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times
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emcoNNECT - Digital Process Assistant

emcoNNECT - Digital Process Assistant
For increased productivity and efficiency in production.

emcoNNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the emcoNNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).

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Esprit (optional)

Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
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EMCO CPS Pilot (optional)

EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

The result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface
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