Hyperturn 100 Powermill

Hyperturn 100 Powermill

Main spindle for turning and milling operations
Milling spindle for flexible turning, drilling and milling operations
Flexible Milling Spindle with 12000 rpm
Up to 100 tool magazine positions
Additionally equipped with a 3-positions pick-up magazine for boring bars and tools featuring large dimensions
emcoNNECT – Digital Process Assistant (Siemens 840D sl)

Technical data

Travel in X/Y/Z: 750 // 420 // 1500 / 2200 / 3100 mm
Max. turning diameter: 720 mm
Max. part length with tailstock: 1700 / 2400 / 3300 mm
Swing over bed: 750 mm
Distance between centers: 1700 / 2400 / 3300 mm
Rapid motion speeds in X/Y/Z: 30 / 40 / 20 m/min
Feed force in X/Y/Z: 1640 / 1640 / 1640 N
Max. speed: 400 / 3500 // 143 / 2500 rpm
Spindle nose: A2-8" // A2-11"
Max. drive power: 33 / 53 kW
Max. torque: 580 / 800 // 2600 / 3500 Nm
Number of tool stations: 40 / 100
Max. tool diameter: 90 mm
Dimensions (LxWxH): 8100 / 8800 / 9600 x 2900 x 3000 mm
Machine weight: 18000 – 22000 kg

Highlights

Hyperturn 100 Powermill

  • Very large work area for the complete machining of large workpieces featuring a turning diameter of up to 720 mm and a maximum length of 3100 mm
  • Powerful main spindle and counter-spindle (A2-8", A2-11"), 33/53 kW and 800/3500 Nm
  • Dynamic and precise B-axis with direct drive as well as high torque and performance
  • Multitasking and multi-technology: Sinumerik 840D sl with Auriga process assistant
  • Main spindle and counter-spindle: high-performance machining with vibration-damped boring bar, including a special magazine (option) with the same drive concept and identical performance data
  • Automatic tool default settings and workpiece measuring probes

Overall dimensions/Work space

Installation Plan

Installation Plan
Installation Plan

Work Area 1

Work Area 1
Work Area 1

Work Area 2

Work Area 2
Work Area 2

Options/Accessories

BMT Revolver für Hyperturn 100, 110, 95, Maxxturn 110,

BMT Revolver für Hyperturn 100, 110, 95, Maxxturn 110,

For economical production of complex turned/milled parts with mainly milling share, there is optional the BMT-turret with water cooled direct drive. With max. 6000 rpm, 45/62 Nm* and 15/22 kW*, this turret offers optimal prerequisites for high milling / drilling performance and stability(*S1/S6-50%).

Software/Control

Sinumerik 840D sl incl. ShopTurn and emcoNNECT

Sinumerik 840D sl incl. ShopTurn and emcoNNECT

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Sinumerik & the digital process-assistent "emcoNNECT"

  • emcoNNECT included in the standard machine with Siemens 840D sl
  • With just one click you can switch between emcoNNECT and the NC control
  • Full screen or sidebar mode

Highlights:

  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times
Show details Hide details

emcoNNECT - Digital Process Assistant

emcoNNECT - Digital Process Assistant
For increased productivity and efficiency in production.

emcoNNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the emcoNNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).

Show details Hide details

Esprit (optional)

Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
Show details Hide details

EMCO CPS Pilot (optional)

EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

The result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface
Show details Hide details