Hyperturn 95

Hyperturn 95
Symbolic picture

Hyperturn 95

Equipment

New design/ new colour: Target date upon request
2 spindles
C-axis for main and counter spindle
2 tool turrets
Powerful milling spindle
Driven tools on both turrets

Technical data

Work area
Travel in X/Y/Z With B axis (X1/X2/Z1/Z2): +540/-10 / 300 / 1300/1900 / 1340/1940; with tool turret (X1/X2/Z1/Z2): 340 / 300 / 1340/1940 / 1340/1940
Spindle bore hole 106 mm
Max. spindle diameter 95 mm
Max. turning diameter 710 mm
Swing over bed 720 mm
Distance between centers 1700/2300 mm
Rapid motion speeds in X/Y/Z 1181 / 590 / 1181 ipm
Main spindle
Max. speed 3500 rpm
Spindle nose A2-8
Max. drive power 33 kW
Max. torque 800 Nm
Counter spindle
Max. speed 3500 rpm
Spindle nose A2-8
Max. drive power 33 kW
Max. torque 800 Nm
Tailstock
Quill diameter 150 mm
Inner cone MT 5
Travel (automatic) 1100 / 1600 mm
Quill travel 150 mm
Tool turret
VDI size 40 mm
Number of tools 12
Driven tools 12
Max. speed 4000 rpm
Max. drive power 10.5 kW
Max. torque 40 Nm
Tool turret 2
VDI size 40 mm
Number of tools 12
Driven tools 12
Max. speed 4000 rpm
Max. drive power 10.5 kW
Max. torque 40 Nm
Milling spindle
Tool holder HSK-63A
Number of tools 40 (80 optionally)
Swivel area 210°
Max. speed 7000 rpm (12,000 optionally)
Max. drive power 21.5 kW
Max. torque 128 Nm
General data
Dimensions (LxWxH) 8705 x 3160 x 2890 mm
Machine weight 16500 kg

Highlights

  • Main and counter spindle for complex complete machining
  • Two tool turrets with VDI rapid change system, high pressure and/or
  • hydraulic steady rest
  • Large work area for optimal ergonomics and a wider range of parts
  • Machine cover: New interior and exterior design
  • State-of-the-art Siemens control unit Sinumerik 840D sl
  • Stable and precise C-axis for accurate contour milling and
  • milling-turning work
  • Strong Y-axis with a large stroke
  • Dynamic B-axis with “PowerMill” milling spindle for maximum flexibility
  • Full NC tailstock with integrated quill for complete machining of shafts

Hyperturn 95

Reitstock

Gegenspindel

Overall dimensions/Work space

Work area HT 95 SMB

Work area Hyperturn 95 SMB

Work area HT 95 SM2Y

Work area Hyperturn 95 SM2Y

Versions

Total HT 95

Hyperturn 95 B

Multi-tasking CNC machining center with automatic tool changer, Y axis and B axis bed length: 1700 mm

Hyperturn 95 SB

Multi-tasking CNC machining center with automatic tool changer, Y axis and B axis bed length: 1700 mm

Hyperturn 95 SMB

Multi-tasking CNC machining center with automatic tool changer, Y axis and B axis bed length: 1700 mm

Hyperturn 95 SM2

CNC-turning center; 2 spindles, 2 turrets, 5 linear axes and 2 rotation axes, bed length: 2300 mm

Hyperturn 95 SM2Y

CNC-turning center; 2 spindles, 2 turrets, 6 linear axes and 2 rotation axesbed length: 2300 mm

Options/Accessories

Turret Steady-rest HT 95/110

To support long slender work pieces, we offer for the HYPERTURNS a steady-rest mounted on the lower tool turret. The steady-rest can be swiveled to position on demand. Additionally a live center can be mounted at the tool turret, to support shafts while machining.

BMT Revolver für Hyperturn 100, 110, 95, Maxxturn 110,

For economical production of complex turned/milled parts with mainly milling share, there is optional the BMT-turret with water cooled direct drive. With max. 6000 rpm, 45/62 Nm* and 15/22 kW*, this turret offers optimal prerequisites for high milling / drilling performance and stability(*S1/S6-50%).

Software/Control

Sinumerik 840D sl incl. ShopTurn and EMCONNECT
Sinumerik 840D sl incl. ShopTurn and EMCONNECT

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Sinumerik & the digital process-assistent EMCONNECT

  • EMCONNECT included in the standard machine with Siemens 840D sl
  • With just one click you can switch between emcoNNECT and the NC control
  • Full screen or sidebar mode

Highlights:

  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times
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EMCONNECT - Digital Process Assistant
EMCONNECT - Digital Process Assistant
For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface
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Download

CNC_turn_mill_center_HYPERTURN_95_110_01

24.08.2017
Preview Download

HYPERTURN_95-110_CN

17.04.2015
Preview Download

HYPERTURN_95-110_centre_de_tournage_FR

17.04.2015
Preview Download