Hyperturn 65

Hyperturn 65
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Hyperturn 65

Equipment

New design/ new colour: Target date upon request
2 spindles
3 tool turrets
Up to 36 driven tools at two or three tool turrets
Up to 3 independent Y axes
Automation with EMCO bar- or Gantry Loader
EMCONNECT – Digital Process Assistant (Siemens 840D sl)

Technical data

Work area
Travel in X/Y/Z f.e. HT 65 DT-1000: X1/X2:260/210, Z1/Z2/Z3:800/800/800, Y1/Y2:100(+/-50) mm
Bar diameter 65 (76,2 / 95) mm
Max. turning diameter 500 mm
Swing over bed 660 mm
Rapid motion speeds in X/Y/Z 30 / 12 / 30 m/min
Main spindle
Max. speed 5.000 rpm
Max. drive power 21 / 29 kW
Max. torque 200 / 250 Nm
Counter spindle
Max. speed 5.000 U/min
Max. drive power 21 / 29 kW
Max. torque 200 / 250 Nm
Tool turret
VDI size 30 (40 option)
Number of tools 3x12
Driven tools 3x12
Max. speed 5.000 U/min
Max. drive power 6,7 kW
Max. torque 25 Nm
General data
Dimensions (LxWxH) HT 65-1000 DT:5060 x 2850 x 2360, HT 65-1300 TT: 5300 x 2850 x 2360 mm
Machine weight HT 65-1000 DT: 8700 kg, HT 65-1300 TT: 9250 kg

Highlights

  • Up to 30% more productivity for bar stock machining
  • Increased flexibility through use of a 3rd tool turret
  • Up to 48 milling tools for complete machining
  • 3 independent Y-axes for unrestricted milling
  • 2 integrated, water-cooled spindle motors 
  • Optimum chip flow and user-friendly work area
  • Sinumerik 840D-sl for high-performance drive and controls

Bearbeitung Hyperturn 65 Hauptspindel - Gegenspindel

Detailansicht Hayperturn 65

Auffangschale Hyperturn 65

Overall dimensions/Work space

Workspace HT 65 DUOTURN 1000 VDI30

Workspace HT 65 DUOTURN 1000 VDI30

Workspace HT 65 DUOTURN 1000 VDI40

Workspace HT 65 DUOTURN 1000 VDI40

Workspace Hyperturn DUOTURN 1000 BMT 55P

Workspace Hyperturn DUOTURN 1000 BMT 55P

Installation plan HT 65 DUOTURN 1000

Installation plan HT 65 DUOTURN 1000

Workspace HT 65 1300 DUOTURN VDI30

Workspace HT 65 1300 DUOTURN VDI30

Workspace HT 65 DUOTURN 1300 VDI40

Workspace HT 65 DUOTURN 1300 VDI40

Workspace HT 65 Triple Turn VDI30

Workspace HT 65 Triple Turn VDI30

Workspace HT 65 Triple Turn VDI40

Workspace HT 65 Triple Turn VDI40

Workspace HT 65 TRIPLETURN BMT 55P

Workspace HT 65 TRIPLETURN BMT 55P

Installation plan HT 65 1300 TRIPLE TURN / DUOTURN

Installation plan HT 65 1300 TRIPLE TURN / DUOTURN

Workpieces

Examples of use

Eccentric flange

Eccentric flange / steel 

Adapter

Adapter / Steel

Tappet

Tappet / steel

Versions

Aufbau

Hyperturn 65-TT SM3Y

Hyperturn 65-TT SM3Y with three tool turrets, driven tool and 1 x Y-axis

Hyperturn 65-TT SM3Y2

Hyperturn 65-TT SM3Y2 with three tool turrets, driven tool and 2 x Y-axes

Hyperturn 65-TT SM3Y3

Hyperturn 65-TT SM3Y3 with three tool turrets, driven tool and 3 x Y-axes

Hyperturn 65-DT SM2Y

Hyperturn 65-DT with two tool turrets, driven tool and one Y-axis (for both Hyperturn 65 DT-1000 and -1300)

Hyperturn 65 DT SM2Y2

Hyperturn 65 DT SM2Y2 with two tool turrets, driven tool and 2 Y-axes (for both Hyperturn 65 DT-1000 and -1300)

Options/Accessories

Turret-steady-rest / Live-center

Live-center / turret-steady-rest. For complete machining of shaft work on the one hand in the main spindle and on the other hand in the sub-spindle, there are a live center and if needed also a turret steady rest available. So that long, slim workpieces can be manufactured precise and without chatter marks.

  

BMT-turret

For economical production of complex turned/milled parts with
mainly milling share, there is optional the BMT-turret with water cooled direct drive.
With max. 12000 rpm, 30 Nm and 10 kW, this turret offers optimal prerequisites
for the complete machining.

Tail stock

For shaft-type application, the HYPERTURN 65 offers two tailstockversions. On the one hand an universal, hydraulic movable tailstock for manually loaded machines and on the other hand an NC-tailstock for fully automatic loaded
machines. With the advantage of very short idle times.

Rotating window Rotoclear S3

Rotating window glued to the inside of the safety glass. The rotating disc throws off coolant and chips. Leaving a clear view of the setup and the machining process

Automation

Short-bar loader EMCO SL 1200

The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm.

The adavantage: small footprint and short loading times through shorter strokes.

The control unit is perfectly adapted to the interface of the machine.

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Software/Control

Sinumerik 840D sl incl. ShopTurn and EMCONNECT
Sinumerik 840D sl incl. ShopTurn and EMCONNECT

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Sinumerik & the digital process-assistent EMCONNECT

  • EMCONNECT included in the standard machine with Siemens 840D sl
  • With just one click you can switch between emcoNNECT and the NC control
  • Full screen or sidebar mode

Highlights:

  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times
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EMCONNECT - Digital Process Assistant
EMCONNECT - Digital Process Assistant
For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface
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Download

CNC_turn_mill_center_HYPERTURN_02

21.08.2018
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Emco-Case_Stahl_Judenburg_EN

25.06.2018
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Gebert_CNC_Machining_Center_HT_65_EN

25.06.2018
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Emco-Case_Gebert_CN_web

25.06.2018
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Emco-Case_Stahl_Judenburg_CZ

26.06.2018
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Emco-Case_Stahl_Judenburg_FR

26.06.2018
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Emco-Case_Stahl_Judenburg_TA

25.06.2018
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Centrum_HYPERTURN_65-1300_PL

05.02.2019
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