Maxxturn 95

Maxxturn 95
Symbolic picture

Maxxturn 95

Equipment

New design/ new colour: Target date upon request
Main spindle
Tool turret
Driven tool for milling and drilling machining
Y axis directly implemented in machine construction
Steady rest for the machining of shafts
Siemens 840D sl control
emcoNNECT - Digital Process Assistant

Technical data

Work area
Travel in X/Y/Z 303 / 140 / 1160 mm
Bar diameter 95 mm
Max. turning diameter 450 mm
Swing over bed 700 mm
Rapid motion speeds in X/Y/Z 24/12/30 m/min
Main spindle
Max. speed 3500 rpm
Spindle nose A2-8
Max. drive power 33 kW
Max. torque 800 Nm
Tailstock
Automatic tailstock Yes
Inner cone MK4
Travel (automatic) 850 mm
Tool turret
VDI size 40
Number of tools 12
Driven tools 12
Max. speed 4000 rpm
Max. drive power 8 kW
Max. torque 35 Nm
General data
Dimensions (LxWxH) 4750 x 2050 x 2200 mm
Machine weight 10400 kg

Highlights

  • High thermostability and precise machining
  • High rapid motion speed
  • Very stable Y axis with long travel High-precision C axis
  • Driven tools 12 time VDI40 axial turret with single-motor engineering and block tool system
  • Very compact machine layout
  • State-of-the-art control technology from Siemens of Fanuc for simple dialog-supported programming
Production of shafts with toothing up to module 3

Production of shafts with toothing up to module 3

Production of shafts with toothing up to module 3
View image Production of shafts with toothing up to module 3
Tool turret

Tool turret

Tool turret
View image Tool turret
Control panel

Control panel

Control panel
View image Control panel
Chip conveyer

Chip conveyer

MAXXTURN 95 with chip conveyer
View image Chip conveyer

Overall dimensions/Work space

Work area

Work area

Work area

View image Work area
Machine layout

Machine layout

Machine layout

View image Machine layout

Workpieces

Application area

  • Hydraulic/pneumatic components
  • Motors and vehicle parts
  • Medical engineering
  • Sliding and rolling bearings parts 
  • Materials handling technology
  • Fixing systems etc.
Tool turret disc

Tool turret disc

Tool turret disc made of steel
View image Tool turret disc
Drive shaft

Drive shaft

Drive shaft made of steel
View image Drive shaft
Wheel

Wheel

Wheel made of aluminium
View image Wheel

Versions

Maxxturn 95
Maxxturn 95
Maxxturn 95 M (Siemens)

Maxxturn 95 M (Siemens)

with driven tools and C axis

View image Maxxturn 95 M (Siemens)
Maxxturn 95 MY (Siemens)

Maxxturn 95 MY (Siemens)

with driven tools, C axis and Y axis

View image Maxxturn 95 MY (Siemens)

Options/Accessories

Steady rest

Steady rest

Various choices: single or double steady rest in different sizes with towing system or NC drive.

View image Steady rest
EMCO tool break monitoring

EMCO tool break monitoring

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low load indicates a tool is missing.

View image EMCO tool break monitoring
Band filter with high-pressure coolant pumps

Band filter with high-pressure coolant pumps

A coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables coolant-fed drilling and milling tools to be used to their best advantage.

View image Band filter with high-pressure coolant pumps
Electronic handwheel – 840D sl

Electronic handwheel – 840D sl

Portable electronic hand-wheel for SIEMENS  control. Offers a convenient manual operation of the machine also with open machine door.

View image Electronic handwheel – 840D sl

Automation

Gantry Loader

Gantry Loader

Universal loading and unloading for preformed blanks and parts.

Using the multiple grippers and handling systems the gantry loader can be customized to your individual needs.

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View image Gantry Loader
Flexloader

Flexloader

Customised Solutions with well engineered products

Standard cells and function packages

Optional extras (deburring station, gripper exchange, measuring units and much more)

Illustration of the entire process

Everything from a single source - one contact

Pre-fabricated and proven solutions

Developed with a focus on safety, flexibility and standardisation

Global service

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View image Flexloader

Software/Control

Sinumerik 840D sl incl. ShopTurn and EMCONNECT
Sinumerik 840D sl incl. ShopTurn and EMCONNECT

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Sinumerik & the digital process-assistent EMCONNECT

  • EMCONNECT included in the standard machine with Siemens 840D sl
  • With just one click you can switch between emcoNNECT and the NC control
  • Full screen or sidebar mode

Highlights:

  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times
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EMCONNECT - Digital Process Assistant
EMCONNECT - Digital Process Assistant
For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface
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31.08.2018
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