Universal CNC turning center Maxxturn 65 G2

Universal CNC turning center Maxxturn 65 G2

Universal CNC turning center Maxxturn 65 G2

Equipment

Main and counter spindle Tool
Turret
Driven tools for milling and drilling operations
Y axis directly implemented in the machine construction
EMCO bar and gantry loader
Siemens Sinumerik One
emcoNNECT - Digital Process Assistant

Technical data

Work area
Travel in X/Y/Z 260 / - / 610 mm
Bar diameter 65 (77/95) mm
Max. turning diameter 500 mm
Swing over bed 725 mm
Spindle distance Main Spindle - Counter Spindle: 840 mm
Rapid motion speeds in X/Y/Z 30 / 15 / 30 m/min
Main spindle
Max. speed 5000 rpm
Spindle nose A2-6
Max. drive power 29 (29/37) kW
Max. torque 250 (250/360) Nm
Counter spindle
Max. speed 7000 rpm
Spindle nose A2-6
Max. drive power 22 kW
Max. torque 130 Nm
Tool turret
VDI size 30 (40)
Number of tools 12
Driven tools 12
Max. speed 5000 rpm
Max. drive power 6.7 kW
Max. torque 25 Nm
General data
Dimensions (LxWxH) 3500 x 2350 x 2150 mm (withour chip conveyor)
Machine weight 7000 kg

Highlights

  • Powerful driven tools
  • Y-axis for complexe milling operations
  • Counter spindle for complete machining
  • Flexible automatic tailstock
  • Steady rest for supporting shafts
  • Very compact machine layout
  • State-of-the-art control technology Sinumerik ONE or Fanuc 31iB
  • incl. Shop Turn or Manual Guide i
  • Made in the Heart of Europe

Tool turret with VDI Quick-Change System

Fast 12-fold servo turret with very short switching times for VDI30 or VDI40 tools. The angle holders are equipped with ground alignment plates. This eliminates the need for time-consuming alignment of the tool holders. All stations are driven and the swivel speed is adjustable.

BMT Turret with direct drive

For the economical production of complex turning/milling workpieces with a predominantly milling component, a 12- or 16-position BMT turret with direct drive is available as an option. With up to 12000 rpm, this turret offers optimum conditions for complete machining. The stable BMT interface allows coolant pressures of up to 50 bar as standard and up to 150 bar as an option. Further advantages are the changeover accuracy and stability of the interface.

Steady rest

The hydraulically operated steady rest with a centering range of ø 8 - 101 mm sits on a sliding carriage which is dragged and positioned over the tool slide. It is hydraulically clamped into position by a clamping device. Equipped with chip protection and end position control, the steady rest is connected to the central lubrication system.

Tailstock

In order to support slim components, the MAXXTURN 65 G2 includes a fully automatic tailstock. It is hydraulically moved over a length of 500 mm. The centre with MT4 cone is directly included in the tailstock body. This ensures compactness and highest stability.

Y-Axis carriage

The 90° offset machine base with the broad-based, prestressed guide rails ensures short overhangs and top stability for complete machining.

Overall dimensions/Work space

Machine layout

Machine layout

Work are with 12-position VDI30 turret

Work are with 12-position VDI30 turret

Work area with 12-barrel BMT55 turret

Work area with 12-barrel BMT55 turret

Work area with 16-barrel BMT45 turret

Work area with 16-barrel BMT45 turret

Workpieces

Application areas

  • Hydraulic/pneumatic components
  • Motors and vehicle parts
  • Medical engineering
  • Sliding and rolling bearings
  • Materials handling technology
  • Fixing systems etc.

Distributor body

Distributor body (Stainless steel)

Versions

Maxxturn 65 G2

Maxxturn 65 G2

Maxxturn 65 G2 M (Siemens)

incl. driven tools, C-axis and tailstock

Maxxturn 65 G2 M (Fanuc)

incl. driven tools, C-axis and tailstock

Maxxturn 65 G2 MY (Siemens)

incl. driven tools, C-axis, Y-axis and tailstock

Maxxturn 65 G2 MY (Fanuc)

incl. driven tools, C-axis, Y-axis and tailstock

Maxxturn 65 G2 SM (Siemens)

incl. counter spindle, driven tools, C-axis

Maxxturn 65 G2 SM (Fanuc)

incl. counter spindle, driven tools, C-axis

Maxxturn 65 G2 SMY (Siemens)

incl. counter spindle, driven tools, C-axis, Y-axis

Maxxturn 65 G2 SMY (Fanuc)

incl. counter spindle, driven tools, C-axis, Y-axis

Options/Accessories

Rotating window Rotoclear S3

Rotating window glued to the inside of the safety glass. The rotating disc throws off coolant and chips. Leaving a clear view of the setup and the machining process

Tool measurement

Tool measurement

Increased coolant pressure

Increased coolant pressure

Automatic workpiece measurement

Automatic workpiece measurement

Belt filter system

Belt filter system

Automation

Short-bar loader EMCO SL 1200

The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm.

The adavantage: small footprint and short loading times through shorter strokes.

The control unit is perfectly adapted to the interface of the machine.

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Gantry Loader

Universal loading and unloading for preformed blanks and parts.

Using the multiple grippers and handling systems the gantry loader can be customized to your individual needs.

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Software/Control

EMCONNECT - Digital Process Assistant
EMCONNECT - Digital Process Assistant
For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Fanuc 31i-B
The Series 30i/31i/32i-MODEL B CNCs have been developed for the next generation of high performance machine tools

Their enhanced functionality and superior performance extends the potential of machine capabilities into the future. The product line spans from standard CNC applications up to the most complex machine tools and non-traditional applications. FANUC controls have a world-class reputation
for performance, precision, reliability and user-friendly operation, making them popular with the most demanding managers and operators alike. With more than 2.2 million controls already installed around the
globe, FANUC is the world’s leading CNC manufacturer. By choosing a machine tool with a FANUC CNC it will be available for production more often, process more parts and use less energy.

  • Compatibility with all predecessor CNC versions
  • Minimal integration required. Existing programs run without new/reprogramming
  • Simple parts programming through fixed cycles and customer macros
    This is complemented by the easy to use MANUAL GUIDE i Dialog Programming
  • Easy operation through a user-friendly graphics display for visual parts program checks
  • Extensive help functions
  • Interpolation in the nanometer range for the highest surface quality.
  • Ethernet connectivity:
    CNC screens allow the operator to display parts programs which are saved in an FTP server directory and to load selected files onto the machine. Alternatively, files can be loaded onto the machine from a remote office with the parts program transfer tool with .
    drag & drop.
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Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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