Emcoturn E65

Emcoturn E65
Symbolic picture

Emcoturn E65

Equipment

New design/ new colour: Target date upon request
Main spindle with large speed range Tool turret with 12 VDI 30 (VDI40) tool stations
Driven tools and C axis for main spindle
Fully automatic tailstock without quill for center punch MK4
State-of-the-art drive and control technology Sinumerik 828D, Heidenhain CNC PILOT 640 or Fanuc Oi TF
Short-bar loader SL 1200

Technical data

Work area
Travel in X/Y/Z 210 / +/-40 / 610 mm
Bar diameter ø 65 mm
Max. turning diameter ø 500 mm
Swing over bed ø 610 mm
Distance between centers 682 mm
Rapid motion speeds in X/Y/Z 30/15/30 m/min
Main spindle
Max. speed 5000 rpm
Spindle nose A2-6
Max. drive power 22 kW
Max. torque 305 Nm
Counter spindle
Max. speed 5000 rpm
Spindle nose A2-6
Max. drive power 16,5 kW
Max. torque 125 Nm
Tailstock
Automatic tailstock yes
Inner cone MT4
Travel (automatic) 500 mm
Tool turret
VDI size 30 (40)
Number of tools 12
Driven tools 12
Max. speed 5000 rpm
Max. drive power 6,7 kW
Max. torque 25 Nm
General data
Dimensions (LxWxH) 3480 x 2080 x 2060 mm
Machine weight 6500 kg

Highlights

  • Thermosymmetric spindle stock
  • Extremely solid machine bed and compact machine dimensions
  • Prestressed roller guides in all axes
  • Axial tool turret for the tailstock version
  • Radial tool turret for the counter spindle version
  • Part pick-up device
Axial tool turret for the tailstock version

Axial tool turret for the tailstock version

Axial tool turret for the tailstock version
View image Axial tool turret for the tailstock version
Tool measurement

Tool measurement

Tool measurement (optional)
View image Tool measurement
Part pick-up device

Part pick-up device

Part pick-up device
View image Part pick-up device

Overall dimensions/Work space

Work area EMCOTURN E65 with tailstock (VDI30)

Work area EMCOTURN E65 with tailstock (VDI30)

Work area EMCOTURN E65 with tailstock (VDI30)

View image Work area EMCOTURN E65 with tailstock (VDI30)
Machine layout EMCOTURN E65

Machine layout EMCOTURN E65

Machine layout EMCOTURN E65

View image Machine layout EMCOTURN E65
Work area EMCOTURN E65S with Counter Spindle (VDI30)

Work area EMCOTURN E65S with Counter Spindle (VDI30)

Work area EMCOTURN E65S with Counter Spindle (VDI30)

View image Work area EMCOTURN E65S with Counter Spindle (VDI30)
Work area E65 with tailstock (VDI40)

Work area E65 with tailstock (VDI40)

Work area E65 with tailstock (VDI40)

View image Work area E65 with tailstock (VDI40)
Work area E65S with counter spindle (VDI40)

Work area E65S with counter spindle (VDI40)

Work area E65S with counter spindle (VDI40)

View image Work area E65S with counter spindle (VDI40)
Machine layout E65 with SL 1200

Machine layout E65 with SL 1200

Aufstellplan E65 mit SL 1200

View image Machine layout E65 with SL 1200

Workpieces

Examples of use

  • General engineering
  • Hydraulic components
  • Pneumatic components
  • Medical engineering
  • Fixing system
  • Material technology
  • Motor sport
  • Drive technology
Drive hub

Drive hub

made of gray cast iron

View image Drive hub
Hydraulic piston

Hydraulic piston

made of hardened steel

View image Hydraulic piston
Drilling hammer ram

Drilling hammer ram

made of tool steel

View image Drilling hammer ram
Screw fitting for hydraulic unit

Screw fitting for hydraulic unit

made of tempering steel

View image Screw fitting for hydraulic unit
Eccentric Disc

Eccentric Disc

made of aluminium

View image Eccentric Disc
Axle stub

Axle stub

made of steel

View image Axle stub
Sun gear shaft

Sun gear shaft

made of steel

View image Sun gear shaft

Versions

Emcoturn E65 - SIEMENS / FANUC / HEIDENHAIN

Emcoturn E65 - SIEMENS / FANUC / HEIDENHAIN

for stationary tools incl. tailstock

View image Emcoturn E65 - SIEMENS / FANUC / HEIDENHAIN
Emcoturn E65 M - SIEMENS / FANUC / HEIDENHAIN

Emcoturn E65 M - SIEMENS / FANUC / HEIDENHAIN

incl. driven tools, C-axis, Y-axis and tailstock.

View image Emcoturn E65 M - SIEMENS / FANUC / HEIDENHAIN
Emcoturn E65 MY - SIEMENS / FANUC / HEIDENHAIN

Emcoturn E65 MY - SIEMENS / FANUC / HEIDENHAIN

incl. driven tools, C-axis, Y-axis and tailstock.

View image Emcoturn E65 MY - SIEMENS / FANUC / HEIDENHAIN
Emcoturn E65 SM - SIEMENS / FANUC / HEIDENHAIN

Emcoturn E65 SM - SIEMENS / FANUC / HEIDENHAIN

incl. counter spindle, driven tools and C-axis.

View image Emcoturn E65 SM - SIEMENS / FANUC / HEIDENHAIN
Emcoturn E65 SMY - SIEMENS / FANUC / HEIDENHAIN

Emcoturn E65 SMY - SIEMENS / FANUC / HEIDENHAIN

incl. counter spindle, driven tools, C-axis and Y-axis.

View image Emcoturn E65 SMY - SIEMENS / FANUC / HEIDENHAIN

Options/Accessories

Band filter with high-pressure coolant pumps

Band filter with high-pressure coolant pumps

A coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables coolant-fed drilling and milling tools to be used to their best advantage.



View image Band filter with high-pressure coolant pumps
Part catcher

Part catcher

Parts catch device that carries finished parts off.

View image Part catcher
Automatic door

Automatic door

Automatic door system especially for manual workpiece loading.

View image Automatic door
Chip conveyer

Chip conveyer

Chain feeding system with a dump-height of 1200 mm, suitable for: long steel shavings, snarl and wool chips for dry and wet machining.

View image Chip conveyer
Tool holder packages

Tool holder packages

Different tool holder packages for stationary and driven tools.

View image Tool holder packages
Tool measurement

Tool measurement

The tool measurement sensor mounted in the work area of the EMCOTURN makes it possible to measure tools in the machine. It can be swiveled in and out automatically.

View image Tool measurement

Automation

Turn / Mill Assist

Turn / Mill Assist

Compact standard automation for small and medium-sized batches for turning and milling machines.

Reduction of working hours by up to 70% 

Compact and space-saving solution

Graphically supported operation

Free access to the machine door

For small and medium-sized series

Very short configuration and setup times

No special knowledge about robots required

On-site installation and training

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View image Turn / Mill Assist

Software/Control

Sinumerik 828D - incl. ShopTurn
Sinumerik 828D - incl. ShopTurn

High performance CNC control for ultimate accuracy and machining speed. SINUMERIK 828D and SINAMICS drive and motors are perfectly tailored for state of the art turning machines. Powerful CNC-functions combined with a unique 80bit NANOFP Accuracy (80 bit floating point accuracy from the position control to the internal encoder resolution) enable highest work-piece accuracy at a minimum of machining time. With a flexible CNC programming language and the state of the art ShopTurn machining step programming, single parts as well as large batch series can be programmed and machined with maximum effectiveness. Due to powerful kinematic transformations and a large set of technological cycles, SINUMERIK 828D also meets the demands of high sophisticated machine applications with driven tools and sub-spindle. Source picture and text: Siemens

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Heidenhain CNC Pilot 640
Heidenhain CNC Pilot 640
Thanks to its flexible design and numerous programming features, the CNC PILOT 640 always gives you optimum support. Regardless of whether you are manufacturing single parts or batches, simple or complex workpieces. The CNC PILOT 640 is characterized by its simple operation and programming. It is quickly learned and requires minimum training time.

Advantages of the control with smart.TURN function include very easy programmability and thus an extremely short time from the idea to the finished component.
Easy completion of forms, default settings for globally valid values, selection options such as high-performance graphic support and simulation guarantee quick and straightforward operation. The redesigned smart.TURN user interface is based on the tried and tested HEIDENHAIN-DIN PLUS, because smart.TURN generates DIN PLUS programmes.  Thus, both the NC programmer and machine operator are provided with all important details while the programme is running. 
EMCO now offers their EMCOTURN E45 and EMCOTURN E65 turning machines with Heidenhain's CNC Pilot 640 control. 

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Fanuc 0i TF
Fanuc 0i TF
FANUC CNC Series 0i-Model TF is the ideal solution for compact high-end turning machines. Combining unbeatable value for money with unrivalled performance, accuracy and reliability. The easy to use and programmability are advantages of this compatible all-round CNC control. With the ready to use FOCAS 2 Interface it is possible to realize smart factory solutions and Big Data exchanges between shop floor and MES/ERP-Systems with high performance. One more USP of the Fanuc CNC is the fast integration of industrial robots and gantry loader systemsto ensure shortest cycle times.
  • Excellent value for money
  • High-speed and nano-smoothing machining
  • Fine surface technology combined with shortest cycle times
  • Benchmark in terms of productivity / availability
  • User-friendly MANUAL GUIDE i and 3-D Simulation
  • Completely compatible with older Fanuc CNCs
  • Same Operation, Programming and Maintenance as FANUC Series 3xi-B (seamless CNC)
  • More than 25 years spare parts availability   
  • Easiest integration in to MES/ERP-Systems by FOCAS 2 Interface
  • Prepared for Smart Factory und IoT (e.g. Fanuc Field System)
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EMCOTURN_E65_K_EN_Screen

09.03.2020
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