HYPERTURN 45

HYPERTURN 45

HYPERTURN 45

EQUIPMENT

CNC Lathe with 2 spindles
12-station tool turret
Driven tools on both turrets
Y axis
Automation with EMCO bar loader, swing loader or gantry loader
Siemens or Fanuc control
EMCONNECT – Digital Process Assistant (Sinumerik ONE)

Technical data

Work area
Travel in X/Y/Z 160 /+40/-30 / 510 mm
Bar diameter 45 (51) mm
Max. turning diameter 300 mm
Swing over bed 430 mm
Rapid motion speeds in X/Y/Z 30 / 15 / 45 m/min
Main spindle
Max. speed 7000 U/min
Max. drive power 15 kW
Max. torque 100 Nm
Counter spindle
Max. speed 7000 U/min
Max. drive power 15 kW
Max. torque 100 Nm
Tool turret
VDI size VDI 25
Number of tools 12
Driven tools 12
Max. speed 6000 U/min
Max. drive power 4 kW
Max. torque 16 Nm
Tool turret 2
VDI size VDI 25
Number of tools 12
Driven tools 12
Max. speed 6000 U/min
Max. drive power 4 kW
Max. torque 16 Nm

Highlights

  • Spacious Work Area

  • Highly dynamic drives in all axes

  • Two high-performance work spindles

  • 12-station tool turrets

  • Stable Y axis

  • EMCONNECT – Digital Process Assistant (Siemens 840D sl)

  • Fanuc 31iB with 22'' Multi-Touch Panel

  • Compact dimensions

  • Made in the Heart of Europe

Hyperturn 45 Gegenspindel

Hyperturn 45 Arbeitsraum

Hyperturn 45 Hauptspindel

Overall dimensions/Work space

Work Area Hyperturn 45 SMY

Machine Layout Hyperturn 45 with LM 1200

Machine Layout Hyperturn 45 with TopLoad

Workpieces

Hyperturn 45 Stützverschraubung

Hyperturn 45 Verteilerstück

Options/Accessories

EMCO tool breakage monitoring system

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low a load indicates a tool is missing.

Finished part conveyor belt

On the conveyor belt within the machine casing, arranged lengthwise, with a storage surface of 1400 x 180 mm, the work pieces are put down damage free.

Band filter system with high-pressure coolant pumps

A coolant pressure of 25/40/60/80 bar can be set as necessary. This enables coolant-fed drilling and milling tools to be used to their best advantage.

Automation

Swing loader

Universal loading and unloading for preformed blanks and parts.

Using the multiple grippers and handling systems the swing loader can be customized to your individual needs.

Turn / Mill Assist

Compact standard automation for small and medium-sized batches for turning and milling machines.

  • Reduction of working hours by up to 70% 
  • Compact and space-saving solution
  • Graphically supported operation
  • Free access to the machine door
  • For small and medium-sized series
  • Very short configuration and setup times
  • No special knowledge about robots required
  • On-site installation and training

Short-bar loader EMCO SL 1200

The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm.

The adavantage: small footprint and short loading times through shorter strokes.

The control unit is perfectly adapted to the interface of the machine.

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Fanuc 31i-B
The Series 30i/31i/32i-MODEL B CNCs have been developed for the next generation of high performance machine tools

Their enhanced functionality and superior performance extends the potential of machine capabilities into the future. The product line spans from standard CNC applications up to the most complex machine tools and non-traditional applications. FANUC controls have a world-class reputation
for performance, precision, reliability and user-friendly operation, making them popular with the most demanding managers and operators alike. With more than 2.2 million controls already installed around the
globe, FANUC is the world’s leading CNC manufacturer. By choosing a machine tool with a FANUC CNC it will be available for production more often, process more parts and use less energy.

  • Compatibility with all predecessor CNC versions
  • Minimal integration required. Existing programs run without new/reprogramming
  • Simple parts programming through fixed cycles and customer macros
    This is complemented by the easy to use MANUAL GUIDE i Dialog Programming
  • Easy operation through a user-friendly graphics display for visual parts program checks
  • Extensive help functions
  • Interpolation in the nanometer range for the highest surface quality.
  • Ethernet connectivity:
    CNC screens allow the operator to display parts programs which are saved in an FTP server directory and to load selected files onto the machine. Alternatively, files can be loaded onto the machine from a remote office with the parts program transfer tool with .
    drag & drop.

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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