Hyperturn 45-G3

Hyperturn 45-G3

Hyperturn 45-G3


2 Spindeln
12-fach / 16-fach Werkzeugrevolver
Angetriebene Werkzeuge an beiden Revolvern
Y-Achse mit 80 mm Verfahrweg
Automation mit EMCO Stangen- oder Schwenklader
Siemens oder Fanuc
EMCONNECT - Digitaler Prozess-Assistent (Siemens 840D sl)

Technische Daten

Verfahrweg in X/Y/Z 175 /+40/-40 /510 mm
Max. Stangendurchlass 45 (51) mm
Max. Drehdurchmesser 300 mm
Umlaufdurchmesser über Bett 430 mm
Eilganggeschwindigkeit X/Y/Z 30 / 15 / 45 m/min
Max. Drehzahl 7000 U/min
Max. Antriebsleistung 15 kW
Max. Drehmoment 100 Nm
Max. Drehzahl 7000 U/min
Max. Antriebsleistung 15 kW
Max. Drehmoment 100 Nm
VDI Größe 25
Anzahl der Werkzeugpositionen 12
Angetriebene Werkzeuge 12
Max. Drehzahl 8000 U/min
Max. Antriebsleistung 4 kW
Max. Drehmoment 16 Nm
Werkzeugrevolver 2
VDI Größe BMT 45 P
Anzahl der Werkzeuge 12 (16)
Davon angetrieben 12 (16)
Max. Drehzahl 12000 U/min
Max. Antriebsleistung 8 kW
Max. Drehmoment 20 Nm
Dimensionen (LxBxH) 3055 x 2311 x 2340 mm
Maschinengewicht 5900 kg


  • Großzügiger Arbeitsraum

  • Hochdynamische Antriebe in allen Achsen

  • Zwei leistungsstarke Arbeitsspindeln

  • 12-fach /16-fach-Werkzeugrevolver mit beeindruckender Fräsleistung

  • Stabile Y-Achse mit 80 mm Verfahrweg

  • emcoNNECT Prozessassistent für Siemens 840D sl

  • Fanuc 31iB mit 22'' Multi-Touch Bildschirm

  • Kompakte Abmessungen

  • Made in the Heart of Europe

Hyperturn 45-G3 Arbeitsraum


Hyperturn 45-G3 Bedienpanel

Overall dimensions/Work space

Aufstellplan Hyperturn 45-G3 mit SL 1200

Aufstellplan Hyperturn 45-G3 mit SL 1200


Examples of use

  • Fertigung von präzisen Werkstücken in mittleren bis hohen Stückzahlen
  • Allgemeiner Maschinen- und Gerätebau
  • Hoch-Präzisionsbereich
  • Medizintechnik
  • Schmuckindustrie


Dental-Winkelstück aus Messing


Hüftgelenkschale titanlegiert


Starterritzel 42 Cr Mo 4


Maschinenaufbau Hyperturn 45-G3

Hyperturn 45 SM-plus

Hyperturn 45 SM-plus in der Basisversion mit Haupt- und Gegenspindel, zwei Werkzeugrevolvern mit angetriebenen Werkzeugpositionen

Hyperturn SMY-plus

Hyperturn SMY-plus mit zusätzlicher Y-Achse im oberen Schlittensystem



Der Werkzeugmesstaster ermöglicht das rasche und präzise Vermessen der Werkzeuge an beiden Revolvern im Arbeitsraum. Er wird händisch in die Aufnahme im Arbeitsraum montiert und nach Gebrauch wieder in eine Ablagenische in der Maschinenverkleidung abgelegt.

Entladung durch die Gegenspindel

Lange und schlanke Werkstücke bis zu einem Durchmesser von 45 mm können durch die Gegenspindel aus der Maschine transportiert werden. Die Ablage der Teile erfolgt meist über eine schräge Ebene oder bei Bedarf auch über ein gesteuertes Taktband, um Beschädigungen jeder Art zu vermeiden.

EMCO tool breakage monitoring system

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low a load indicates a tool is missing.


The HYPERTURN 65’s electro-pneumatic parts catcher is controlled using M functions. When needed, it traverses to the front of the work
area and swivels to the spindle center. The finished part is removed from the clamping device and transferred to the catcher tray. The
parts catcher then moves back to its initial position and the part is deposited onto a conveyor belt.

Band filter system with high-pressure coolant pumps

A coolant pressure of 25/40/60/80 bar can be set as necessary. This enables coolant-fed drilling and milling tools to be used to their best advantage.


Swing loader

Universal loading and unloading for preformed blanks and parts.

Using the multiple grippers and handling systems the swing loader can be customized to your individual needs.

Short-bar loader EMCO SL 1200

The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm.

The adavantage: small footprint and short loading times through shorter strokes.

The control unit is perfectly adapted to the interface of the machine.


EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine. The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard. The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Sinumerik ONE).

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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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Sinumerik 840D sl incl. ShopTurn and EMCONNECT

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Sinumerik & the digital process-assistent EMCONNECT

  • EMCONNECT included in the standard machine with Siemens 840D sl
  • With just one click you can switch between emcoNNECT and the NC control
  • Full screen or sidebar mode


  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times

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Fanuc 31i-B
The Series 30i/31i/32i-MODEL B CNCs have been developed for the next generation of high performance machine tools

Their enhanced functionality and superior performance extends the potential of machine capabilities into the future. The product line spans from standard CNC applications up to the most complex machine tools and non-traditional applications. FANUC controls have a world-class reputation
for performance, precision, reliability and user-friendly operation, making them popular with the most demanding managers and operators alike. With more than 2.2 million controls already installed around the
globe, FANUC is the world’s leading CNC manufacturer. By choosing a machine tool with a FANUC CNC it will be available for production more often, process more parts and use less energy.

  • Compatibility with all predecessor CNC versions
  • Minimal integration required. Existing programs run without new/reprogramming
  • Simple parts programming through fixed cycles and customer macros
    This is complemented by the easy to use MANUAL GUIDE i Dialog Programming
  • Easy operation through a user-friendly graphics display for visual parts program checks
  • Extensive help functions
  • Interpolation in the nanometer range for the highest surface quality.
  • Ethernet connectivity:
    CNC screens allow the operator to display parts programs which are saved in an FTP server directory and to load selected files onto the machine. Alternatively, files can be loaded onto the machine from a remote office with the parts program transfer tool with .
    drag & drop.

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