Maxxturn 65 G2

Maxxturn 65 G2

Maxxturn 65 G2

EQUIPMENT

Haupt- und Gegenspindel
Werkzeugrevolver
Angetriebene Werkzeuge für Fräs- und Bohrbearbeitungen
Y-Achse direkt in den Maschinenbau integriert
EMCO Stangen- oder Portallader
Siemens Sinumerik One
EMCONNECT - digitaler Prozess-Assistent optional

Technical data

Work area
Travel in X/Y/Z 260 / - / 610 mm
Bar diameter 65 (77/95) mm
Max. turning diameter 500 mm
Swing over bed 725 mm
Spindle distance HSP - GSP 840 mm
Rapid motion speeds in X/Y/Z 30 / 15 / 30 m/min
Main spindle
Max. speed 5000 U/min
Spindle nose A2-6
Max. drive power 29 (29/37) kW
Max. torque 250 (250/360) Nm
Counter spindle
Max. speed 7000 U/min
Spindle nose A2-6
Max. drive power 22 kW
Max. torque 130 Nm
Tool turret
VDI size 30 (40)
Number of tools 12
Driven tools 12
Max. speed 5000 U/min
Max. drive power 6,7 kW
Max. torque 25 Nm
General data
Dimensions (LxWxH) 3500 x 2350 x 2150 mm (ohne Späneförderer)
Machine weight 7000 kg

Highlights

  • Leistungsstarke angetriebene Werkzeuge
  • Y-Achse für komplexe Fräsoperationen
  • Gegenspindel für die Komplettbearbeitung
  • Flexibler, automatischer Reitstock
  • Lünette zur Abstützung von Wellen
  • Sehr kompaktes Maschinenlayout
  • Modernste Steuerungstechnik Sinumerik ONE oder Fanuc 31iB inkl. Shop Turn oder Manual Guide i
  • Made in the Heart of Europe

Overall dimensions/Work space

Aufstellplan

Aufstellplan

Arbeitsraum mit 12-fach VDI30 Revolver

Arbeitsraum mit 12-fach VDI30 Revolver

Arbeitsraum 12-fach BMT55 Revolver

Arbeitsraum 12-fach BMT55 Revolver

Arbeitsraum 16-fach BMT45 Revolver

Arbeitsraum 16-fach BMT45 Revolver

Workpieces

Anwendungsbereiche

Examples of use

  • Hydraulik- und Pneumatic-Komponenten
  • Motoren- und Fahrzeugteile
  • Maschinenbauteile
  • Medizintechnik Gleit- und Wälzlagerteile
  • Fördertechnik Befestigungstechnik etc.

Verteilerkopf

Verteilerkopf aus rostfreiem Stahl

Träger

Stahl 42 Cr Mo 4

Welle

Stahl Ck45

Versions

Maxxturn 65 G2

Maxxturn 65 G2

Maxxturn 65 G2 M (Fanuc)

inklusive Werkzeugantrieb, C-Achse und Reitstock

Maxxturn 65 G2 MY (Fanuc)

inklusive Werkzeugantrieb, C-Achse, Y-Achse und Reitstock

Maxxturn 65 G2 SM (Fanuc)

inklusive Gegenspindel, Werkzeugantrieb und C-Achse

Maxxturn 65 G2 SMY (Fanuc)

inklusive Gegenspindel, Werkzeugantrieb, C-Achse und Y-Achse

Options/Accessories

Werkzeugvermessung

Werkzeugvermessung

Erhöhter Kühlmitteldruck

Erhöhter Kühlmitteldruck

Automatische Werkstückvermessung

Automatische Werkstückvermessung

Bandfilteranlage

Bandfilteranlage

Späneförderer

Optional kann anstatt der Kühlmittelwanne in der Grundmaschine ein Scharnierband-Späneförderer angeboten werden. Dieser fördert verlässlich Späne unterschiedlichster Art aus dem Arbeitsraum der Maschine. Ein mannarmer Fertigungsbetrieb ist somit möglich.

Rotating window Rotoclear S3

Rotating window glued to the inside of the safety glass. The rotating disc throws off coolant and chips. Leaving a clear view of the setup and the machining process

Automation

Short-bar loader EMCO SL 1200

The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm.

The adavantage: small footprint and short loading times through shorter strokes.

The control unit is perfectly adapted to the interface of the machine.

Gantry Loader

Universal loading and unloading for preformed blanks and parts.

Using the multiple grippers and handling systems the gantry loader can be customized to your individual needs.

Software/Control

Sinumerik 840D sl incl. ShopTurn and EMCONNECT

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Sinumerik & the digital process-assistent EMCONNECT

  • EMCONNECT included in the standard machine with Siemens 840D sl
  • With just one click you can switch between emcoNNECT and the NC control
  • Full screen or sidebar mode

Highlights:

  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times

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Fanuc 31i-B
The Series 30i/31i/32i-MODEL B CNCs have been developed for the next generation of high performance machine tools

Their enhanced functionality and superior performance extends the potential of machine capabilities into the future. The product line spans from standard CNC applications up to the most complex machine tools and non-traditional applications. FANUC controls have a world-class reputation
for performance, precision, reliability and user-friendly operation, making them popular with the most demanding managers and operators alike. With more than 2.2 million controls already installed around the
globe, FANUC is the world’s leading CNC manufacturer. By choosing a machine tool with a FANUC CNC it will be available for production more often, process more parts and use less energy.

  • Compatibility with all predecessor CNC versions
  • Minimal integration required. Existing programs run without new/reprogramming
  • Simple parts programming through fixed cycles and customer macros
    This is complemented by the easy to use MANUAL GUIDE i Dialog Programming
  • Easy operation through a user-friendly graphics display for visual parts program checks
  • Extensive help functions
  • Interpolation in the nanometer range for the highest surface quality.
  • Ethernet connectivity:
    CNC screens allow the operator to display parts programs which are saved in an FTP server directory and to load selected files onto the machine. Alternatively, files can be loaded onto the machine from a remote office with the parts program transfer tool with .
    drag & drop.

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Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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Download

emcoNNECT_Steuerzentrale.pdf

16.12.2021
Preview Download

CNC_-_Universal_-_Drehzentrum_Maxxturn_65_G2_DS.pdf

10.01.2022
Preview Download