Maxxturn 110

Maxxturn 110
Symbolic picture

Maxxturn 110

Equipment

New design/ new colour: Target date upon request
Main spindle with 3 bed lengths up to 3500 mm
Tool turret
Driven tool for milling and drilling machining
Y axis directly implemented in machine construction
Steady rest for the machining of shafts
Siemens or Fanuc control

Technical data

Work area
Travel in X/Y/Z 420/180/1560-2560-3560 mm
Spindle bore hole 110 mm
Bar diameter 95 mm
Max. turning diameter 680 mm
Max. part length with tailstock 1500-2500-3500
Swing over bed 840 mm
Distance above centers 1700/2700/3700
Rapid motion speeds in X/Y/Z 24/12/30 m/min
Main spindle
Max. speed 3500/2500 (2000) rpm
Spindle nose A2-11
Max. drive power 33/52 kW
Max. torque 800/2480 (3400) Nm
Tailstock
Automatic tailstock Yes
Quill diameter 150 ( 150) mm
Inner cone MK5 (MK6)
Travel (automatic) 1300/2300/3300 mm
Quill travel 150 (250) mm
Tool turret
VDI size 50 (BMT65p short)
Number of tools 12 + 12
Driven tools 12
Max. speed 4000 rpm
Max. drive power 10 kW
Max. torque 60 Nm
General data
Dimensions (LxWxH) 6780/7800/9200 x 2470 x 2530 mm
Machine weight 14000/16000/19000 kg

Highlights

  • High thermostability and precise machining High rapid motion speed
  • Very stable Y axis with long travel High-precision C axis
  • Driven tools 12 time VDI50 radial turret with single-motor engineering
  • Very compact machine layout
  • State-of-the-art control technology from Siemens of Fanuc for simple dialog-supported programming

Maxxturn 110

Maxxturn 110

Tool turret

Tool turret

Y axis

Y axis

C axis

C axis

Fanuc control

Fanuc control

Overall dimensions/Work space

Work area

Work area

Turret clearance

Turret clearance

Machine layout

Machine layout

Workpieces

Application areas

  • Hydraulic/pneumatic components
  • Motor and vehicle parts
  • Machine components
  • Friction and roller bearings parts
  • Materials handling equipment
  • Fixing systems etc..

Shaft

Shaft made of steel

Crankshaft

Crankshaft made of tempered steel

Tool turret disc

Tool turret disc made of tempered steel

Versions

Lathe Maxxturn 110

Maxxturn 110 x 1500/2500 or 3500 (Siemens)

without driven tools; variously with wide angle 1500/2500 or 3500 mm

Maxxturn 110 M x 1500/2500 or 3500 (Siemens)

with driven tools and C axis; variously with wide angle 1500/2500 or 3500 mm

Maxxturn 110 MY x 1500/2500 or 3500 (Siemens)

with driven tools, C axis and Y axis; variously with wide angle 1500/2500 or 3500 mm

Options/Accessories

BMT Revolver für Hyperturn 100, 110, 95, Maxxturn 110,

For economical production of complex turned/milled parts with mainly milling share, there is optional the BMT-turret with water cooled direct drive. With max. 6000 rpm, 45/62 Nm* and 15/22 kW*, this turret offers optimal prerequisites for high milling / drilling performance and stability(*S1/S6-50%).

Steady rest

Various choices: Single or double steady rest in different sizes with towing system or NC drive.

EMCO tool break monitoring

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low load indicates a tool is missing.

Automatic door system

Automatic door system especially for manual workpiece loading.

Band filter with high-pressure coolant pumps

A coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables cooland-fed drilling and milling tools to be used to their best advantage.

Automation

EMCO gantry loader for Maxxturn

Universal loading and unloading for a preformed blanks and parts. Using the multiple grippers and handling systems the swing loader can be customized to your individual needs. Show details Hide details

Software/Control

Sinumerik 840D sl incl. ShopTurn and EMCONNECT
Sinumerik 840D sl incl. ShopTurn and EMCONNECT

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Sinumerik & the digital process-assistent EMCONNECT

  • EMCONNECT included in the standard machine with Siemens 840D sl
  • With just one click you can switch between emcoNNECT and the NC control
  • Full screen or sidebar mode

Highlights:

  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times
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EMCONNECT - Digital Process Assistant
EMCONNECT - Digital Process Assistant
For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface
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Download

CNC_lathe_Maxxturn_110_01

21.08.2018
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Case_study_Suchanke_b

25.06.2018
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