Maxxturn 110
Maxxturn 110

Maxxturn 110

EQUIPMENT

Main spindle with 3 bed lengths up to 3500 mm
Tool turret
Driven tool for milling and drilling machining
Y axis directly implemented in machine construction
Steady rest for the machining of shafts
Sinumerik ONE control

Technical data

Work area

Travel in X/Y/Z 420/180/1560-2560-3560 mm
Bar diameter 95 mm
Spindle bore hole 110 mm
Max. turning diameter 680 mm
Max. part length with tailstock 1500-2500-3500
Swing over bed 840 mm
Distance above centers 1700/2700/3700
Rapid motion speeds in X/Y/Z 24/12/30 m/min

Main spindle

Max. speed 3500/2500 (2000) rpm
Spindle nose A2-11
Max. drive power 33/52 kW
Max. torque 800/2480 (3400) Nm

Tailstock

Automatic tailstock Yes
Quill diameter 150 ( 150) mm
Inner cone MK5 (MK6)
Travel (automatic) 1300/2300/3300 mm
Quill travel 150 (250) mm

Tool turret

VDI size 50 (BMT65p short)
Number of tools 12 + 12
Driven tools 12
Max. speed 4000 rpm
Max. drive power 10 kW
Max. torque 60 Nm

General data

Dimensions (LxWxH) 6800/7800/9500 x 2700 mm
Machine weight 17000/25000 kg

Highlights

  • High thermostability and precise machining High rapid motion speed

  • Very stable Y axis with long travel High-precision C axis

  • Driven tools 12 time VDI50 radial turret with single-motor engineering

  • Very compact machine layout

  • State-of-the-art control technology from Siemens for simple dialog-supported programming

Overall dimensions/Work space

Machine layout

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Work area

Work area
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Work are

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Workpieces

Examples of use

  • Hydraulic/pneumatic components
  • Motor and vehicle parts
  • Machine components
  • Friction and roller bearings parts
  • Materials handling equipment
  • Fixing systems etc..

Shaft

Shaft made of steel
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Crankshaft

Crankshaft made of tempered steel
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Tool turret disc

Tool turret disc made of tempered steel
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Versions

Maxxturn 110 x 1500/2500 or 3500 (Siemens)

without driven tools; variously with wide angle 1500/2500 or 3500 mm
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Maxxturn 110 MY x 1500/2500 or 3500 (Siemens)

with driven tools, C axis and Y axis; variously with wide angle 1500/2500 or 3500 mm
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Options/Accessories

With a radio measuring probe on the turret, certain features on the workpiece can still be measured and precisely reworked during the process. Extensive measuring cycles facilitate the application.
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Steady rest

Various choices: Single or double steady rest in different sizes with towing system or NC drive.
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EMCO tool break monitoring

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low load indicates a tool is missing.
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Band filter with high-pressure coolant pumps

A coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables cooland-fed drilling and milling tools to be used to their best advantage.
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BMT Revolver für Hyperturn 100, 110, 95, Maxxturn 110,

BMT Revolver für Hyperturn 100, 110, 95, Maxxturn 110,

For economical production of complex turned/milled parts with mainly milling share, there is optional the BMT-turret with water cooled direct drive. With max. 6000 rpm, 45/62 Nm* and 15/22 kW*, this turret offers optimal prerequisites for high milling / drilling performance and stability(*S1/S6-50%).

View image BMT Revolver für Hyperturn 100, 110, 95, Maxxturn 110,

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine. The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard. The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Sinumerik ONE).

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

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EMCO CPS Pilot (optional)

EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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Download

CNC_Universal_Turning_Center_Maxxturn_110.pdf 23.08.2022
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