Gantry Milling Machine Megamill
Gantry Milling Machine Megamill

Gantry Milling Machine Megamill

Universal Machining Centre for the 5-axis machining of tool steel, steel, aluminum and composite materials.

EQUIPMENT

Universal Machining Centre with welded steel construction, high-precision rack and pinion drive with zero clearance in the X- and Y-axes
Z-axis slide in box-in-box design
Thermo-symmetric construction and eightfold bearing of the Z-axis slide
Linear roller guides with zero clearance in all linear axes for high position accuracy
Main spindle motor: 40 kW / 1200 Nm
Mechanical milling heads: infinitely variable positioning and simultaneous
Heads with electrospindle: infinitely variable positioning and simultaneous
Automatic head changer and tool changing systems
Gantry Milling Centre with numeric control: Heidenhain or Siemens

Technical data

Work area

Travel in X/Y/Z X:7500 mm and more, Y:4000-5000-6000-7000 mm, Z: 1500-2000-2500 mm
Axes feed rate 30 m/min
Number of axes (basic machine) 2+3

Motor spindle

Drive power 40 kW
Max. Torque 1200 Nm

Highlights

  • Gantry Milling Machine excellent in movement and cutting

  • 30 m/min in machining and rapid

  • High torque and power: 1200 Nm / 40 kW

  • Universal Machining Centre perfect for mold and dies in the automotive industry and large workpieces in the aerospace industry

Overall dimensions/Work space

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Application Cases

mould & die

Mechanical processing of a chairlift frame

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aerospace

Machining of a sheet metal mold through a vertical head with electrospindle

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styling

Final machining of an aluminium fuselage for the aerospace industry

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Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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Heidenhain TNC 640 HSCI

The Heidenhain control unit is designed to simplify programming in the shop floor, providing an interactive programming environment, where the operator communicates with the control system through clear and easily comprehensible language.

The Heidenhain control unit is compatible with DIN/ISO programming standards.

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Download

gantry-milling-machine-megamill-powermill.pdf 06.04.2023
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Case-Study-gantry-milling-machine-MEGAMILL-Bystronic.pdf 17.10.2022
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Uzivatelska_zprava-Portalova_frezka-MEGAMILL-Bystronic.pdf 17.10.2022
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