Maxxturn 200

Maxxturn 200

Maxxturn 200

EQUIPMENT

Main and counter spindle (optional) for turning and milling operations
One or two tool turrets for flexible turning, drilling and milling operations
Swing over bed up to 1000 mm
Max. workpiece weight 6 t
State-of-the-art dialog-supported Siemens control
EMCONNECT - Digital Process Assistent (Sinumerik ONE)

Technical data

Work area
Travel in X/Y/Z 550 / +/-125 / 2050-4050-6050 mm
Max. turning diameter 1000 mm
Swing over bed 1050 mm
Distance between centers 2200 / 4200 / 6200 mm
Rapid motion speeds in X/Y/Z 15/30/30 m/min
Main spindle
Max. speed 1800 rpm
Spindle nose A2-15''
Max. drive power 84 kW
Max. torque 6410 Nm
Counter spindle
Max. speed 2000 / 2500 rpm
Spindle nose A2-15'' / A2-11''
Max. drive power 53 kW
Max. torque 4400 Nm
Tailstock
Automatic tailstock yes
Quill diameter 200 mm
Inner cone MK6
Quill travel 250 mm
Tool turret
VDI size 60 /BMT85
Number of tools 12
Driven tools 12
Max. speed 3000 rpm
Max. drive power 19,8 kW
Max. torque 116 Nm
General data
Dimensions (LxWxH) BL 2200-8600x3450x3360//BL 4200/6200- 11100/13400x3450x3360 mm
Machine weight BL 2200/4200/6200: 30/40/50 t

Highlights

  • Solid machine design for heavy-duty cutting

  • Counter spindle and 2nd turret for maximum productivity

  • Maximum machining accuracy

  • Stable Y-axis with long carriage travel (+/- 125 mm)

  • Driven tools including C-axis

  • emcoNNECT - Digital Process-Assistent (Siemens 840D sl)

Stable Y-axis

Stable Y-axis

Machine construction

Machine construction

Work area

Work Area

Main Spindle

Main Spindle

Counter Spindle

Counter Spindle

Overall dimensions/Work space

Machine Layout

Machine layout MAXXTURN 200

Machine Layout

Work area MAXXTURN 200

Work area MAXXTURN 200

Work Area MAXXTURN 200 X-Y

Work Area MAXXTURN 200 X-Y

Workpieces

Examples of use

  • Heavy duty engineering
  • Plant engineering
  • Petroleum industry
  • Mining industry
  • Power plant industry etc.

Main shaft

Main shaft

Versions

Maxxturn 2000 - 1 turret - BMT85 - tailstock

bed length 2 / 4 / 6 m with or without Y-axis

Maxxturn 200 - 1 turret - BMT85 - counter spindle

bed length 2 / 4 / 6 m, with or without Y-axis

Maxxturn 200 - 2 turrets - BMT85 - tailstock

bed length 2 / 4 / 6 m, with or without Y-axis

Maxxturn 200 - 2 turrets - BMT85 - counter spindle

bed length 2 / 4 / 6 m, with or without Y-axis

Maxxturn 200 - 2 turrets (mirror inverted) - BMT85 - tailstock

bed length 2 / 4 / 6 m, with or without Y-axis

Maxxturn 200 - 2 turrets (mirror inverted) - BMT85 - counter spindle

bed length 2 / 4 / 6 m, with or without Y-axis

Options/Accessories

Steady rest

In various sizes; for efficient precision machining, even of very long workpieces

Various chucks

A special 1000m-diameter chuck is available for flanged or light parts. For other applications a selection of chucks in various dimensions as well as swiveling chucks are available, too.

Chip conveyer

Chip conveyer with large coolant volume - easy to remove and clean.

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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Download

High_Performance_CNC_Turning_Center_MAXXTURN__200_SEO.pdf

28.03.2022
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emcoNNECT_Your_guide_in_technology.pdf

15.04.2020
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