Hyperturn 95
Hyperturn 95

Hyperturn 95

EQUIPMENT

2 spindles
C-axis for main and counter spindle
2 tool turrets
CNC machine turning with driven tools on both turrets
Teilstock with MT5 and quill

Technical data

Work area
Travel in X/Y/Z With B axis (X1/X2/Z1/Z2): +540/-10 / 300 / 1300/1900 / 1340/1940; with tool turret (X1/X2/Z1/Z2): 340 / 300 / 1340/1940 / 1340/1940
Max. spindle diameter 95 mm
Spindle bore hole 106 mm
Max. turning diameter 710 mm
Swing over bed 720 mm
Distance between centers 1700/2300 mm
Rapid motion speeds in X/Y/Z 1181 / 590 / 1181 ipm
Main spindle
Max. speed 3500 rpm
Spindle nose A2-8
Max. drive power 33 kW
Max. torque 800 Nm
Counter spindle
Max. speed 3500 rpm
Spindle nose A2-8
Max. drive power 33 kW
Max. torque 800 Nm
Tailstock
Quill diameter 150 mm
Inner cone MT 5
Travel (automatic) 1100 / 1600 mm
Quill travel 150 mm
Tool turret
VDI size 40 mm
Number of tools 12
Driven tools 12
Max. speed 4000 rpm
Max. drive power 10.5 kW
Max. torque 40 Nm
Tool turret 2
VDI size 40 mm
Number of tools 12
Driven tools 12
Max. speed 4000 rpm
Max. drive power 10.5 kW
Max. torque 40 Nm
General data
Dimensions (LxWxH) 8705 x 3160 x 2890 mm
Machine weight 16500 kg

Highlights

  • CNC turning machine with main and counter spindle for complex complete machining operations

  • Tool turret with VDI40 or BMT65 direct drive

  • Generous work area for optimum ergonomics and larger part spectrum

  • Stable and accurate C-axis for contour-precise milling and mill-turn operations

  • Strong Y-axis with large stroke

  • Full NC tailstock with integrated quill for complete machining of shafts

  • Spindle diameter up to ∅ 110 mm for main and counter spindle

Turret Steady Rest

Hydraulically operated steady rest for diameter 8 – 125 mm to guarantee highest flexibility when machining shafts.

Overall dimensions/Work space

Work area HT 95 SMB

Work area Hyperturn 95 SMB

Work area HT 95 SM2Y

Work area Hyperturn 95 SM2Y

Versions

Hyperturn 95 SM2

CNC-turning center; 2 spindles, 2 turrets, 5 linear axes and 2 rotation axes, bed length: 2300 mm

Hyperturn 95 SM2Y

CNC-turning center; 2 spindles, 2 turrets, 6 linear axes and 2 rotation axes bed length: 2300 mm

Options/Accessories

BMT Revolver für Hyperturn 100, 110, 95, Maxxturn 110,

For economical production of complex turned/milled parts with mainly milling share, there is optional the BMT-turret with water cooled direct drive. With max. 6000 rpm, 45/62 Nm* and 15/22 kW*, this turret offers optimal prerequisites for high milling / drilling performance and stability(*S1/S6-50%).

Turret Steady-rest HT 95/110

To support long slender work pieces, we offer for the HYPERTURNS a steady-rest mounted on the lower tool turret. The steady-rest can be swiveled to position on demand. Additionally a live center can be mounted at the tool turret, to support shafts while machining.

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

Show details Hide details
EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine. The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard. The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Sinumerik ONE).

Show details Hide details
Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

Show details Hide details
EMCO CPS Pilot (optional)

EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

Show details Hide details
Sinumerik 828D - incl. ShopTurn

High performance CNC control for ultimate accuracy and machining speed. SINUMERIK 828D and SINAMICS drive and motors are perfectly tailored for state of the art turning machines. Powerful CNC-functions combined with a unique 80bit NANOFP Accuracy (80 bit floating point accuracy from the position control to the internal encoder resolution) enable highest work-piece accuracy at a minimum of machining time. With a flexible CNC programming language and the state of the art ShopTurn machining step programming, single parts as well as large batch series can be programmed and machined with maximum effectiveness. Due to powerful kinematic transformations and a large set of technological cycles, SINUMERIK 828D also meets the demands of high sophisticated machine applications with driven tools and sub-spindle. Source picture and text: Siemens

Show details Hide details

Download

CNC_turn_mill_center_HYPERTURN_95_110.pdf

21.03.2022
Preview Download

EMCONNECT_Your_guide_in_technology.pdf

08.07.2024
Preview Download