Emcomill 1200
Emcomill 1200

Emcomill 1200

EQUIPMENT

CNC vertical machining center with high-performance milling spindles
30x tool magazine (opt. 40 or 60)
Quick release with double gripper
On request rotary table as 4th axis
Heidenhain, Siemens or Fanuc control

Technical data

Work area
Travel in X/Y/Z 1200 / 610 / 500 mm
Distance spindle nose 175 / 675 mm
Number of axes (basic machine) 3 (4 opt.)
Rapid motion speeds in X/Y/Z 30 m/min
Work feed X/Y/Z 30 m/min
Clamping area 1340 x 650 mm
Max. table load 1500 kg
Tool change
Number of tool stations 30 (option 40/60)
Max. tool diameter 80 mm
Milling spindle
Max. speed Mechanical spindle 12000 rpm, Motor spindle 15000 rpm
Max. torque Mechanical spindle (S6) 100 Nm, Motor spindle (S6) 100 Nm
General data
Dimensions (LxWxH) 3200 x 3350 x 3060 mm
Machine weight 10000 kg

Highlights

  • Vertical machining center with high-performance milling spindles

  • Flexible tool system

  • Large work area with wide machine doors

  • Solid fixed table for workpiece weights up to 2000 kg

  • Cutting-edge control technology from Siemens, Heidenhain or Fanuc

  • Unbeatable price-performance ratio

  • Best European quality – Made in the Heart of Europe

High performance spindle

You can choose between two variants for different areas of application: 12000 rpm (direct drive) or 15000 rpm (motor spindle).

TOOL MAGAZINE

The tool magazine has 30 stations (40/60 as option). The tool management with random tool selection uses a double-gripper that allows to make a pre-search of the tool during the machining cycle. Alternatively it is possible to utilise the tool magazine with a fixed place for big-dimensioned tools, leaving the two adjacent stations free.

BALL SCREWS

Grease-lubricated (central) ball screws and linear roller guides (45 mm in the X- and Y-axes; 35 mm in the Z-axis) offer high resistance against mechanical stress and a high, zero-vibration traverse speed. On the picture, machine equipped with linear scales (option).

DESIGN

The new EMCOMILL series is designed as a moving column milling machine. The machine bed is made in welded steel, optimised by FEM analysis. The X-, Y- and Z-slides are made in cast iron.

Overall dimensions/Work space

Machine layout Emcomill 1200

Machine layout Emcomill 1200

Workpieces

Examples of use

  • General engineering

Contour machining

Test UNI ISO 10791-7

Options/Accessories

Rotary table

As 4th axis a rotary table with 200 mm diameter can be mounted on customer's request. The rotary table travels CNC controlled and can interpolate with any linear axis (X, Y, Z). For maximum precision in the parts production.

SIDE TOOL MAGAZINE DOOR

The side tool magazine door allows fast loading and unloading, as well as control and cleaning of the tools.

MEASURING SYSTEMS

Both the measurement of the tool to reduce the set-up time during tool change as well as the measurement of the workpiece in order to check dimensions or to determine zero points, is optionally possible within the machine by means of a radio or a laser bridge.

Software/Control

Heidenhain TNC 620

The latest control offers milling operations, a 19'' TFT colour display and 3D-reproduction and programming graphics.
It is particularly suitable for Mill, HSC- and 5 axis operations at machines up to 6 axes.

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Sinumerik 828D - incl. ShopMill

SINUMERIK 828D: High performance CNC control for ultimate accuracy and machining speed SINUMERIK 828D and SINAMICS drive and motors are perfectly tailored for state of the art milling machines. Powerful CNC-functions combined with a unique 80bit NANOFP Accuracy (80 bit floating point accuracy from the position control to the internal encoder resolution) enable highest work-piece accuracy at a minimum of machining time. With a flexible CNC programming language and the state of the art ShopMill machining step programming, single parts as well as large batch series can be programmed and machined with maximum effectiveness. Due to Advanced Surface, an innovative method of velocity and path control, SINUMERIK 828D also meets the demands of high sophisticated mold & die applications. Source picture and text: Siemens

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Fanuc 0i MF

Highest quality and reliability state-of-the-art: Improvements in technology, ergonomics and user friendliness assure efficient result in terms of machining workpieces. Technology specific programming of machining cycles with support of pictures and texts and Manual Guide i including 3D workpiece simulation.

Highlights:

  • High reliability
  • Dialog-supported programming
  • 3D machining simulation
  • Integrated safety technology
  • Fast program conversion

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ESPRIT - EMCOMILL 750/1200 (optional)

Keep your production under full control - with program synchronization, dynamic simulation and the precise collision detection offered by ESPRIT. Use ESPRIT to unlock the full potential of your production centers. Experience dramatic reductions in cycle and set-up times and make programming times at the machines a thing of the past.

Applications:

  • Full programming for conventional 3-axis machining through to 5-axis interpolation
  • Full CNC programming of 2 - 5 axes
  • Full synchronization and verification
  • Comprehensive multitasked processing
  • Flexible B-axis programming
  • 5-axis simultaneous machining of the workpiece

Simulations:

  • Dry runs in dynamic volume view
  • Entire machine space as a dynamic, solid-shaded graphic
  • Collision detection for tools, tool adapters, blanks, and clamping devices
  • Real-time simulation
  • Target/actual workpiece comparison

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Download

Vertical_CNC-Machining-Center-EMCOMILL-1800-1200-750.pdf

07.09.2023
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