Hyperturn 65 Powermill High Performance

Hyperturn 65 Powermill High Performance

Hyperturn 65 Powermill High Performance

EQUIPMENT

Main and counter spindle in three spindle sizes ø65 ( ø76/ø95) mm
Milling spindle with tool changer, 40-fold tool magazine HSK-T63, B- and Y-axis
Additional two tool turrets with powerful milling drive including X/Y/Z axes
Maximum 24 driven tools in the lower tool system
Finished part unloading device
Coolant unit with belt filter system
EMCONNECT - Digital Process Assistant (Sinumerik ONE)

Technical data

Work area
Travel in X/Y/Z X1/X2/X4 400/210/210 mm // Y1/Y2/Y4 220/100/100 mm // Z1/Z2/Z4 1040/850/600 mm
Bar diameter 65 (76,2/95) mm
Swing over bed 500 mm
Main spindle
Max. speed 0 – 5000 (4000/3500) U/min
Spindle nose A2-6 (A2-8)
Max. drive power 29 (37) kW
Max. torque 250 (360) Nm
Counter spindle
Max. speed 0 – 5000 (4000/3500) rpm
Spindle nose A2-6 (A2-8)
Max. drive power 29 kW
Max. torque 250 (280) Nm
Tool turret
Number of tools 2x 12 (16)
Driven tools BMT55P (BMT45P)
Max. speed 0 – 12000 rpm
Max. drive power 10 (8) kW
Max. torque 30 (20) Nm
General data
Dimensions (LxWxH) 5253 x 3200 x 2375 mm
Machine weight 12250 kg

Highlights

Main spindle

With an output of 29 (37) kW and 250 (360) Nm torque, the main spindle is powerful enough to machine from bar-stock up to a diameter of 65 (76/95) mm to chuck parts up to a diameter of 250 mm. A mechanical clamp brake ensures additional stability for high-performance milling.

Milling Spindle

At 22 kW and 60 Nm and a max. speed of 12000 rpm, the HYPERTURN 65 Powermill HP supports state-of-the-art milling processes such as HSC or HPC. This means that complex turned and milled parts can be produced in an extremely efficient manner.

Manual tool changing

Tools can be loaded into the tool magazines from the front. This avoids the need for the user to go to the rear of the machine. Also tool wear or break inspections can be handled in a time-saving way.

Counter Spindle

The moving counter spindle offers identical performance data to the main spindle. The mechanical disc brake is also included in the basic equipment level. Additionally, a stroke-monitored part ejector that is flooded with coolant is integrated into the spindle. This ensures a reliable, unmanned machining process.

Holding brake on the Main and Counter spindle

It is always the respective C-axis which is positioned for milling and drilling operations. Additionally, however, it is possible to clamp each spindle in any position.

Control Unit

On the Hyperturn 65 Powermill HP, the Sinumerik ONE control unit is located on the right side of the work area in a swivelling panel. This ensures maximum ergonomics for setting up and running in the machine.

Overall dimensions/Work space

Machine Layout

Work area BMT55P

Work area BMT45P

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Sinumerik ONE).
 

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Download

HT_65_PM_HP_EN_K_DS.pdf

05.09.2022
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emcoNNECT_Your_guide_in_technology.pdf

15.04.2020
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