Maxxturn 65-1000

Maxxturn 65-1000

Maxxturn 65-1000

EQUIPMENT

Main and counter spindle Tool
12-fold tool turret with milling drive
Optional BMT turret for powerful milling and drilling operations
Y axis directly implemented in the machine construction
CNC turning machine with EMCO bar and gantry loader
Siemens Sinumerik ONE or Fanuc 31i B
EMCONNECT - Digital Process Assistant (Sinumerik ONE)

Technical data

Work area
Travel in X/Y/Z 260 / 100 (+/- 50) / 800 mm
Bar diameter 65 (76/95) mm
Max. turning diameter 500 mm
Swing over bed 660 mm
Spindle distance Main Spindle - Counter Spindle: 1050 mm
Rapid motion speeds in X/Y/Z 30/12/30 m/min
Main spindle
Max. speed 5000 (4000/3500) rpm
Spindle nose A2-6 (A2-8)
Max. drive power 29 (37) kW
Max. torque 250 (250/360) Nm
Counter spindle
Max. speed 5000 (4000/3500) rpm
Spindle nose A2-6 (A2-8)
Max. drive power 29 kW
Max. torque 250 (280) Nm
Tool turret
VDI size 30 (40) / BMT55P (BMT45P)
Number of tools 12 (16)
Driven tools 12
Max. speed 0-12000 rpm
Max. drive power 11,7 kW
Max. torque 28 (25) Nm
General data
Dimensions (LxWxH) 6100 x 2850 x 2341 mm (incl. chip conveyor)
Machine weight 8450 kg

Highlights

  • 2 powerful and water-cooled spindle motors

    12-cavity tool turret with VDI30/VDI40 quick-change system

    Optionally with BMT turret and direct drive up to 12000 rpm

    Y-axis with 100 mm stroke for machining complex turned/milled parts

    Bar feed up to DM 95 mm

    Optimum chip flow and operator-friendly work area

    Highest drive and control performance through Sinumerik ONE or Fanuc 31i B

High-precision Y-axis

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Part pick-up device

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Spindle motor

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Control

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Tool turret

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BMT turret

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Overall dimensions/Work space

Machine layout

Machine layout
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Work area VDI40

Work area VDI30
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Work area BMT 55

Work area VDI 40
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Work area BMT 55
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Working area BMT-12 counter spindle

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Working area BMT-12 tailstock

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Working area VDI 30 axial tailstock

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Working area VDI 30 radial counter spindle

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Working area VDI 30 radial tailstock

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Workpieces

Examples of use

  • Hydraulic/pneumatic components
  • Motors and vehicle parts
  • Medical engineering
  • Sliding and rolling bearings 
  • Materials handling technology
  • Fixing systems etc.

Drive pulley

Made of aluminium

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Distributor

Made of steel

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Adjustor sleeve

Made of stainless steel

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Winch

Made of brass

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Versions

Maxxturn 65

Maxxturn 65
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Maxxturn 65 M (Fanuc)

With driven tools and C axis
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Maxxturn 65 MY (Fanuc)

With driven tools, C axis and Y axis
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Maxxturn 65 SM (Fanuc)

For complete machining with driven tools and C axis
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Maxxturn 65 SMY (Fanuc)

For complete machining with driven tools, C axis and Y axis
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Options/Accessories

Part catcher

Finished parts are transported from the counter spindle to the finished parts container with the aid of the part catcher. This proven EMCO concept with the swiveling catcher ensures optimum access to the work area, free chip flow and careful removal of the finished parts.

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Finished part conveyer

The finished-part pick-up device puts the parts on an accumulating conveyer. A discontinuous belt ensures that the often very complex parts do not fall onto each other.

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EMCO tool break monitoring

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low load indicates a tool is missing.

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Tool measurement

The tool measurement sensor mounted in the work area of the HYPERTURN makes it possible to measure tools in both the upper and lower turret within the machine.
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Band filter with high-pressure coolant pumps

Band filter with high-pressure coolant pumps

A coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables coolant-fed drilling and milling tools to be used to their best advantage.



View image Band filter with high-pressure coolant pumps
Rotating window Rotoclear S3

Rotating window Rotoclear S3

Rotating window glued to the inside of the safety glass. The rotating disc throws off coolant and chips. Leaving a clear view of the setup and the machining process

View image Rotating window Rotoclear S3

Automation

Short-bar loader EMCO SL 1200

Short-bar loader EMCO SL 1200

The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm.

The adavantage: small footprint and short loading times through shorter strokes.

The control unit is perfectly adapted to the interface of the machine.

View image Short-bar loader EMCO SL 1200
Unloading through the counter spindle

Unloading through the counter spindle

Long, slender workpieces can be removed from the machine through the counter spindle.

Long parts can be stowed in different ways.

The finished parts can either simply roll down an inclined surface, or be stored in a lateral magazine using a discontinuous belt.

View image Unloading through the counter spindle

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine. The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard. The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Sinumerik ONE).

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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Download

CNC_Universal_Turning_Center_Maxxturn_65_G1.pdf

27.01.2023
Preview Download

EMCONNECT_Your_guide_in_technology.pdf

08.09.2023
Preview Download

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