Hyperturn 65 Powermill

Hyperturn 65 Powermill

Hyperturn 65 Powermill

EQUIPMENT

Main- and counter spindle, milling spindle, B and Y axis
Additional tool turret with milling drive and Y axis
20-, 40-, or 80-slot chain-type tool magazine
Tool magazin and control unit ergonomically placed
Max. bar stock diameter 65 (76,2 / 95) mm
EMCONNECT – Digital Process Assistant (Sinumerik ONE)

Technical data

Work area
Travel in X/Y/Z X1/X2 405/210, Z1/Z2 1040/1050, Y1/Y2 220/100 mm mm
Bar diameter 65 (76, 95) mm
Max. turning diameter 500 mm
Swing over bed 500 mm
Rapid motion speeds in X/Y/Z 30 / 12 / 30 m/min
Main spindle
Max. speed 0 – 5000 (4000/3500) rpm
Spindle nose A2-6 (A2-8)
Max. drive power 29 (37) kW
Max. torque 250 (360) Nm
Counter spindle
Max. speed 0 – 5000 (4000/3500) rpm
Spindle nose A2-6 (A2-8)
Max. drive power 29 kW
Max. torque 250 (280) Nm
Tool turret
Number of tools 12
Driven tools 12
Max. speed 5000 (12000) rpm
Max. drive power 6.7 (10) kW
Max. torque 25 (30) Nm
Milling spindle
Max. speed 0-12000 rpm
Max. drive power 22 (29) kW
Max. torque 60 (79) Nm
General data
Dimensions (LxWxH) 5300 x 3340 x 2490 mm
Machine weight approx. 12.250 kg

Highlights

  • High dynamics thanks to cutting-edge spindle motor technology

  • Optimal thermostability as liquid cools all spindles

  • High productivity thanks to short tool changing times

  • Both tool turrets can be used on both spindles

  • Bed design for maximum stability and oscillation clamping

  • Excellent repeatability due to linear guides

  • Short set-up times due to ease of access to work area

HYPERTURN 65 Powermill

Hyperturn 65 Powermill work area

Hyperturn 65 Powermill 2

Hyperturn 65 Powermill 3

The tool measurement sensor mounted in the work area of the HYPERTURN makes it possible to measure tools in both the upper and lower turret within the machine.

Overall dimensions/Work space

Machine layout

Machine layout

Workpieces

Examples of use

  • Milling of pockets and surfaces
  • Milling of grooves and islands
  • Cam milling
  • Thread milling
  • Multi-sided milling
  • Gear milling
  • Rotary milling
  • Threading
  • Tapping
  • Deep-hole drilling
  • Grooving turning
  • Contour turning
  • Profile milling

Sensor housing

Sensor housing made of stainless steel

Sprocket wheel (Steel Ck45)

Sprocket-wheel made of steel (Ck45)

Bonnet flange (Brass)

Bonnet flange made of brass

Knee (Steel 16 Mn Cr 5)

Knee made of Steel (16 Mn Cr5)

Multifunctional Mill-Turn-Part

Multifunctional Mill-Turn-Part

Versions

Hyperturn 65 PM-SB

With main and counter spindle, milling spindle, B and Y axis and 20-tool station magazine

Hyperturn 65 PM-SBM

With main and counter spindle, lower tool system including milling drive, milling spindle, B and Y axis and 20-tool station magazine

Hyperturn 65 PM-SBMY

With main and counter spindle, lower tool system including milling drive and Y axis, milling spindle, B and Y axis and 20-tool station magazine

Options/Accessories

Tool eye

The tool measurement sensor mounted in the work area of the HYPERTURN makes it possible to measure tools in both the upper and lower turret within the machine.

Turret steady rest

The HYPERTURN has a steady rest fitted to the lower turret to support long, thin workpieces. This can be swung in as required instead of metal-cutting tools. A live center can also be included to support shaft parts in one turret position.

Finished part conveyer

The finished-part pick-up device places the parts on an accumulating conveyer. The conveyer is timed to prevent the parts, some of which are very complex, from falling on top of each other.

EMCO tool monitoring system

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive load point to tool wear or breakage. Too low load indicates a tool is missing.

Band filter system with high-pressure coolant pumps

A coolant pressure of 25/40/60/80 bar can be set as needed. This enables coolant-fed drilling and milling tools to be used to their best advantage.

Rotating window Rotoclear S3

Rotating window glued to the inside of the safety glass. The rotating disc throws off coolant and chips. Leaving a clear view of the setup and the machining process

Automation

Short-bar loader EMCO SL 1200

The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm.

The adavantage: small footprint and short loading times through shorter strokes.

The control unit is perfectly adapted to the interface of the machine.

Unloading through the counter spindle

Long, slender workpieces can be removed from the machine through the counter spindle.

Long parts can be stowed in different ways.

The finished parts can either simply roll down an inclined surface, or be stored in a lateral magazine using a discontinuous belt.

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

Show details Hide details
EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

Show details Hide details
Fanuc 31i-B
The Series 30i/31i/32i-MODEL B CNCs have been developed for the next generation of high performance machine tools

Their enhanced functionality and superior performance extends the potential of machine capabilities into the future. The product line spans from standard CNC applications up to the most complex machine tools and non-traditional applications. FANUC controls have a world-class reputation
for performance, precision, reliability and user-friendly operation, making them popular with the most demanding managers and operators alike. With more than 2.2 million controls already installed around the
globe, FANUC is the world’s leading CNC manufacturer. By choosing a machine tool with a FANUC CNC it will be available for production more often, process more parts and use less energy.

  • Compatibility with all predecessor CNC versions
  • Minimal integration required. Existing programs run without new/reprogramming
  • Simple parts programming through fixed cycles and customer macros
    This is complemented by the easy to use MANUAL GUIDE i Dialog Programming
  • Easy operation through a user-friendly graphics display for visual parts program checks
  • Extensive help functions
  • Interpolation in the nanometer range for the highest surface quality.
  • Ethernet connectivity:
    CNC screens allow the operator to display parts programs which are saved in an FTP server directory and to load selected files onto the machine. Alternatively, files can be loaded onto the machine from a remote office with the parts program transfer tool with .
    drag & drop.

Show details Hide details
Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

Show details Hide details
EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

Show details Hide details

Download

Multitasking_Machine_HYPERTURN_65_POWERMILL_G1.pdf

23.11.2022
Preview Download

Case-Study-Multitasking-Machine-Hyperturn65-Powermill-EVVA.pdf

08.11.2022
Preview Download

emcoNNECT_Your_guide_in_technology.pdf

15.04.2020
Preview Download

EMCO_Medical_Technology_01.pdf

25.11.2022
Preview Download

Lekarska_Technologie.pdf

25.11.2022
Preview Download

Technologia_Medyczna_01.pdf

25.11.2022
Preview Download

Technologie_Medical_01.pdf

25.11.2022
Preview Download