MAXXTURN 45 G2
MAXXTURN 45 G2

MAXXTURN 45 G2

EQUIPMENT

Main and counter spindle
Tool turret with milling drive (8000 rpm)
Driven tools for milling and drilling operations
Y axis directly implemented in the machine construction
EMCO bar or swing loader
Siemens or Fanuc control
EMCONNECT - Digital Process assistent /optional

Technical data

Work area
Travel in X/Y/Z 160/70/510 mm
Bar diameter Ø 45 (51) mm
Max. turning diameter Ø 300 mm
Swing over bed 430 mm
Spindle distance 720 mm
Main spindle
Max. speed 0-7000 rpm
Max. drive power 15 kW
Max. torque 100 Nm
Counter spindle
Max. speed 0-7000 rpm
Max. drive power 15 kW
Max. torque 100 Nm
Tool turret
VDI size VDI 25
Number of tools 12
Driven tools 12
Max. speed 0-8000 rpm
Max. drive power 4 kW
Max. torque 16 Nm
General data
Dimensions (LxWxH) 2662 x 1790 x 2080 mm
Machine weight 4000 kg

Highlights

  • Very high thermostability

  • Extremely machining precision

  • High rapid motion speeds

  • Very stable Y axis with long travel

  • High-precision C axis

  • Driven tools

  • Very compact machine layout

  • Cutting-edge control technology from

  • Siemens or Fanuc

  • Simple, dialog-supported programming

  • Made in the Heart of Europe

Disc brake on main- and counter spindle

Disc brake on main- and counter spindle

Main spindle

Main spindle

Counter spindle and parts catcher

Counter spindle and parts catcher

Overall dimensions/Work space

Machine Layout MAXXTURN 45 with SL 1200

Floor plan MAXXTURN 45 with SL 1200

Workpieces

Camshaft

Brass

Eccentric disc

Aluminium

Support

Steel 16 MN Cr 5

Automation

Short-bar loader EMCO SL 1200

The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm.

The adavantage: small footprint and short loading times through shorter strokes.

The control unit is perfectly adapted to the interface of the machine.

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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Fanuc 31iB PLUS

The FANUC Series 31i-MODEL B Plus controls are ideal for highly complex machines with multiple axes, multi-path, and high-speed high-precision machining requirements. The hardware and innovative software provide the highest performance, precision and surface quality. Increased SRAM memory allows more flexible configuration of optional functions and provides more memory for customization functions.

Key features:
• compound mill / turn or turn / mill machining
• extended integrated preventive maintenance functions
• integrated FANUC Dual Check Safety function
• shop-floor programming via iHMI or MANUAL GUIDE i
• integrated high-speed PMC
• high speed cutting
• iHMI offering intuitive and extremely user friendly operation
• customisation functions included

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EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine. The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard. The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Sinumerik ONE).

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