Concept Turn 460

Concept Turn 460

Integrated industrial PC with network and USB interface (front)
Thermostable head stock with high drive power and C axis
12 x tool magazine with up to 6 driven tools
Synchronized main spindle and C axis with max. 1000 rpm
Programmable part collecting device
Various clamping device and tool holder packages
Easy2control user interface with 21,5" touchscreen
State of the art drive technology, servomotors with absolut encoders
DNC-Robotic Interface
Safety technology CE compliant

Technical data

Travel in X/Y/Z: 160/ - / 510 mm
Bar diameter: 45 mm
Max. turning diameter: 220 mm
Distance spindle nose: 510 mm
Tool cross-section for outer machining: 20 x 20 mm
Tool cross-section for inner machining: Ø 32
Rapid motion speeds in X/Y/Z: 24/-/30 m/min
Work feed X/Y/Z: 0 - 15 m/min
Feed force in X/Y/Z: 4000 / - / 6000 N
Max. speed: 6300 rpm
Spindle nose: KK 5
Max. drive power: 13 kW
Max. torque: 78 Nm
Travel (automatic): 510 mm
Number of tools: 12
Driven tools: 6
Max. speed: 5000 rpm
Max. drive power: 4.0 kW
Max. torque: 16 Nm
Dimensions (LxWxH): 2275 x 1790 x 1985 mm
Machine weight: 3300 kg

Highlights

Concept Turn 460

  • Integrated industrial PC with 21,5" touchscreen (MOC-Touch)
  • Easy2control user interface
  • Interchangeable controls (WinNC)
  • Driven tools
  • Stable, industry-standard gray cast iron construction
  • Various clamping devices and tool holder packages
  • MOC: integrated PC
  • High machining precision
  • Bar-stock diameter 25 mm: with bar-stock loader ideal for small part production
  • Digital drives with high driven power
  • Extraordinary dynamics
  • Thermostability for highest precision and contour fidelity
  • Driven tools with high machining power for drilling, thread and milling operations
  • Many automation possibilities

Overall dimensions/Work space

Machine layout Concept Turn 460

Machine layout Concept Turn 460
Machine layout Concept Turn 460

Work area Concept TURN 460

Work area Concept TURN 460

Workpieces

Examples of use

  • Productive training
  • Technical training projects
  • Productive training about machining and mold construction
  • FMS / CIM systems
  • General tool and machine engineering
  • Mold construction
  • Jewel industry

Options/Accessories

EMCO WinNC

EMCO WinNC
The unique concept of the interchangeable control can be fitted to all Concept machines. In doing so, the user is trained on all CNC industry controls that are common to the market. All common control units can be installed and taught on one single machine.The result: CNC technicians are flexible to work in a variety of settings.

Electronic hand wheel

Electronic hand wheel
For moving the machine’s axes manually.

Courseware

Courseware
Comprehensive, well designed multimedia training materials
E[MCO] Campus - E-Learning 2.0 for machining - Train Concept - Win Tutorial - Vision: perfectly coordinated training materials in combination with the machines and the software simulate the industrial demands in the best manner and provide the best possible conditions for a successful training.

Part collecting device

Part collecting device
Standard parts catcher system to unload the components from the main or counter spindle into a standard part box or to the conveyor belt.Pneumatically operated.

Chip conveyer

Chip conveyer
Chain feeding system with a dump-height of 1200mm, suitable for: long steel shavings, snarl and wool chips for dry and wet machining

Hydraulic tailstock

Hydraulic tailstock
The workpiece is supported automatically by a hydraulically operated quill with a stroke of 120 mm.

High-pressure coolant pump

High-pressure coolant pump
A high-pressure coolant pump with 10 bar assures a better cooling and a better chip fall.

Diverse clamping devices for tools

Diverse clamping devices for tools
Among others 3 jaw turn chucks with 100 mm diameter, flanges, manual clamping jaws, soft top jaws, hard reversal jaws, collets and chucks are available.

Various tool holder packages

Various tool holder packages
Radial holder, drilling holder, drilling bar holder, plugs, various collet holders are available both for stationary or for driven tools.

Automation

EMCO SL 1200 Short bar loader

EMCO SL 1200 Short bar loader

This short bar loader is the shortest one on the market. The key-features are the small foot print and the simple operation of it.

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Finished part conveyor

Finished part conveyor
Conveyor belt to transfer the finished parts out of the machine. (includes coolant tray). Can be installed instead of the finished part bin on the right side of the machine. This ensures a collision-free transfer of the parts.
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Integration into FMS or CIM systems

Integration into FMS or CIM systems
The robotics interface can not only control the peripheral equipment (such as automatic door, vice, etc.) but also connect the machine to other machines or devices (e.g. loading and unloading robots). The DNC interface allows programs to be started from the master computer.
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Automatic door

Automatic door
Thanks to the pneumatic unit the machine door opens and closes automatically or by pressing the button. The monitoring of the door position is done via end switch.
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Software/Control

EMCO WinNC

EMCO WinNC

Einzigartig ist das Konzept der wechselbaren Steuerung, mit dem alle Concept-Maschinen ausgestattet werden können. Der Anwender wird dabei auf einer einzigen Maschine auf allen marktüblichen CNC-Industriesteuerungen geschult. Derzeit können bis zu neun verschiedene Steuerungen erlernt werden. Damit sind die CNC-Techniker flexibel einsetzbar.

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EMCO Win3D-View

EMCO Win3D-View

Win3D-View ist eine 3-D-Simulation für Drehen und Fräsen, die als Option zusätzlich zum Produkt EMCO WinNC angeboten wird. Die Bildschirmdarstellung bei Win3D-View geht über den industriellen Standard hinaus. Realitätsnah werden Werkzeuge, Rohteil, Spannmittel und die Bearbeitungsfolge dargestellt. Die programmierten Verfahrwege des Werkzeuges werden vom System auf eine Kollision mit Spannmitteln und Rohteil überprüft.

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