HYPERTURN 65 POWERMILL G2

HYPERTURN 65 POWERMILL G2
Symbolic picture

HYPERTURN 65 POWERMILL G2

EQUIPMENT

Main- and counter spindle, milling spindle, B and Y axis
Additional tool turret with milling drive
40-, 80-, 120-slot chain-type tool magazine
Tool magazin and control unit ergonomically placed
Max. bar stock diameter 65 (102) mm
EMCONNECT – Digital Process Assistant (Sinumerik ONE)

Технические характеристики

Рабочая область
Ход осей X/Y/Z X1/X2 530/210 mm // Z1/Z2 1215/1205 mm // +/-120 mm
диаметр прутка 65 (102) mm
макс. диаметр точения 500 mm
Макс. длина деталей 1200 mm
диаметр обработки над станиной 500 mm
Расстояние между шпинделями 1500 mm
Главный шпиндель
Макс. скорость оборотов 0-5000 (4000) U/min
Макс. мощность привода 29 (38) kW
Макс. крутящий момент 250 (800) Nm
Противошпиндель
Макс. скорость оборотов 0-5000 (4000) U/min
Макс. мощность привода 29 (33) kW
Макс. крутящий момент 250 (420) Nm
Револьверная головка
Число инструментальных гнезд 40, 80, 120
Приводные инструменты 12 (16) / BMT-55P (BMT 45P) / VDI40
Макс. скорость оборотов 0-12000 U/min
Макс. мощность привода 10 (8) kW
Макс. крутящий момент 30 (20) Nm
Габариты
Габаритные размеры (ДхШхВ) 5970 x 2430 x 2480 mm
Вес станка 15000 - 16500 kg

Highlights

Overall dimensions/Work space

Aufstellplan mit Bandfilteranlage u. Kurzstangenlader

Aufstellplan mit Bandfilteranlage und Kurzstangenlader

Grundriss

Arbeitsraum BMT 45

Arbeitsraum BMT 55

Arbeitsraum VDI40

Workpieces

Kettenrad (Stahl Ck45)

Kettenrad aus Stahl (Ck45)

Multifunktionales Dreh/Fräswerkstück

Multifunktionales Dreh-Fräswerkstück

Sensorgehäuse

Sensorgehäuse aus rostfreiem Stahl

Wasserarmatur (Messing)

Wasserarmatur aus Messing

Automation

Gantry Loader

Universal loading and unloading for preformed blanks and parts.

Using the multiple grippers and handling systems the gantry loader can be customized to your individual needs.

EMCO Загрузочный магазин для коротких прутков LM 1200

Устройство подачи прутков EMCO LM1200 компании EMCO - это оптимальное решение для автоматического подталкивания и дозагрузки разрезанных прутков до максимальной длины прутка 1200 мм. Преимущества: небольшая занимаемая площадь, короткое время загрузки прутков благодаря сокращенному такту. Управление оптимально подобрано к интерфейсу оборудования.

SL 1200 EMCO short-bar loader

Automatic loading of bars up to ø102 mm and a max. length up to 1200 (1500) mm
Round material or profile material
Small footprint
STL-Interface included

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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EMCONNECT - Digital Process Assistant
For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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