Hyperturn 65 Powermill G2

Hyperturn 65 Powermill G2

Hyperturn 65 Powermill G2

EQUIPMENT

Main- and counter spindle, milling spindle, B and Y axis
Additional tool turret with milling drive
40-, 80-, 120-slot chain-type tool magazine
Tool magazin and control unit ergonomically placed
Max. bar stock diameter 65 (102) mm
EMCONNECT – Digital Process Assistant (Sinumerik ONE)

Технические характеристики

Рабочая область
Ход осей X/Y/Z X1/X2 530/210 mm // Z1/Z2 1215/1205 mm // +/-120 mm
диаметр прутка 65 (102) mm
макс. диаметр точения 500 mm
диаметр обработки над станиной 500 mm
Расстояние между шпинделями 1500 mm
Главный шпиндель
Макс. скорость оборотов 0-5000 (4000) U/min
Макс. мощность привода 29 (38) kW
Макс. крутящий момент 250 (800) Nm
Противошпиндель
Макс. скорость оборотов 0-5000 (4000) U/min
Макс. мощность привода 29 (33) kW
Макс. крутящий момент 250 (420) Nm
Револьверная головка
Число инструментальных гнезд 40, 80, 120
Приводные инструменты 12 (16) / BMT-55P (BMT 45P) / VDI40
Макс. скорость оборотов 0-12000 U/min
Макс. мощность привода 11,7 kW
Макс. крутящий момент 28 (25) Nm
Габариты
Габаритные размеры (ДхШхВ) 5970 x 2430 x 2480 mm
Вес станка approx. 16500 kg

Основное

  • High dynamics due to state-of-the-art spindle motor technology

    All spindles liquid-cooled for optimum thermostability

  • High productivity due to short tool change times

  • Both tool systems can be used on both spindles

  • Bed design for maximum stability and oscillation damping

  • Excellent repeatability due to linear guides

  • Short set-up times due to ease of access to work area

Gear skiving to machine internal and external gear

Control unit - swivelling and adjustable in height

Clamping Stroke Control on the main- and counter spindle

Holding Brake on the main- and counter spindle

Общие габаритные размеры

Installation plan HT65 PM with band filter system and short bar loader

Installation plan HT65 PM with band filter system and short bar loader

Machine layout

Work Area BMT 45

Work Area BMT 55

Work Area VDI40

Примеры

Sprocket Wheel (Steel Ck45)

Kettenrad aus Stahl (Ck45)

Multifunctional Mill-Turn-Part

Multifunktionales Dreh-Fräswerkstück

Sensor housing made of stainless steel

Sensorgehäuse aus rostfreiem Stahl

Bonnet flange (Brass)

Bonnet flange (Brass)

Автоматизация

Gantry Loader

Universal loading and unloading for preformed blanks and parts.

Using the multiple grippers and handling systems the gantry loader can be customized to your individual needs.

EMCO Загрузочный магазин для коротких прутков LM 1200

Устройство подачи прутков EMCO LM1200 компании EMCO - это оптимальное решение для автоматического подталкивания и дозагрузки разрезанных прутков до максимальной длины прутка 1200 мм. Преимущества: небольшая занимаемая площадь, короткое время загрузки прутков благодаря сокращенному такту. Управление оптимально подобрано к интерфейсу оборудования.

Short-bar loader IRCO IL-MUK 7012/10012

Automatic loading of bars up to ø102 mm and a max. length up to 1200 (1500) mm
Round material or profile material
Small footprint
STL-Interface included

Short-bar loader EMCO SL 1200

The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm.

The adavantage: small footprint and short loading times through shorter strokes.

The control unit is perfectly adapted to the interface of the machine.

Система управление/Програмное обеспечение

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine. The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard. The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Sinumerik ONE).

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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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Загрузить

CNC-Turning-Machine-Hyperturn65-Powermill-G2.pdf

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