Hyperturn 65

Hyperturn 65

Hyperturn 65

EQUIPMENT

2 spindles
3 tool turrets
Up to 36 driven tools at two or three tool turrets
Up to 3 independent Y axes
Automation with EMCO bar- or Gantry Loader
EMCONNECT – Digital Process Assistant (Siemens 840D sl)

Технические характеристики

Рабочая область
Ход осей X/Y/Z f.e. HT 65 DT-1000: X1/X2:260/210, Z1/Z2/Z3:800/800/800, Y1/Y2:100(+/-50) mm
диаметр прутка 65 (76,2 / 95) mm
макс. диаметр точения 500 mm
диаметр обработки над станиной 660 mm
Скорость быстрого хода осей X/Y/Z 30 / 12 / 30 m/min
Главный шпиндель
Макс. скорость оборотов 5.000 rpm
Макс. мощность привода 21 / 29 kW
Макс. крутящий момент 200 / 250 Nm
Противошпиндель
Макс. скорость оборотов 5.000 U/min
Макс. мощность привода 21 / 29 kW
Макс. крутящий момент 200 / 250 Nm
Револьверная головка
VDI размер 30 (40 option)
Число инструментальных гнезд 3x12
Приводные инструменты 3x12
Макс. скорость оборотов 5.000 U/min
Макс. мощность привода 6,7 kW
Макс. крутящий момент 25 Nm
Габариты
Габаритные размеры (ДхШхВ) HT 65-1000 DT:5060 x 2850 x 2360, HT 65-1300 TT: 5300 x 2850 x 2360 mm
Вес станка HT 65-1000 DT: 8700 kg, HT 65-1300 TT: 9250 kg

Highlights

  • Up to 30% more productivity for bar stock machining

  • Increased flexibility through use of a 3rd tool turret

  • Up to 48 milling tools for complete machining

  • 3 independent Y-axes for unrestricted milling

  • 2 integrated, water-cooled spindle motors 

  • Optimum chip flow and user-friendly work area

  • Sinumerik 840D-sl for high-performance drive and controls

Bearbeitung Hyperturn 65 Hauptspindel - Gegenspindel

Detailansicht Hayperturn 65

Auffangschale Hyperturn 65

Overall dimensions/Work space

Workspace HT 65 DUOTURN 1000 VDI30

Workspace HT 65 DUOTURN 1000 VDI30

Workspace HT 65 DUOTURN 1000 VDI40

Workspace HT 65 DUOTURN 1000 VDI40

Workspace Hyperturn DUOTURN 1000 BMT 55P

Workspace Hyperturn DUOTURN 1000 BMT 55P

Installation plan HT 65 DUOTURN 1000

Installation plan HT 65 DUOTURN 1000

Workspace HT 65 1300 DUOTURN VDI30

Workspace HT 65 1300 DUOTURN VDI30

Workspace HT 65 DUOTURN 1300 VDI40

Workspace HT 65 DUOTURN 1300 VDI40

Workspace HT 65 Triple Turn VDI30

Workspace HT 65 Triple Turn VDI30

Workspace HT 65 Triple Turn VDI40

Workspace HT 65 Triple Turn VDI40

Workspace HT 65 TRIPLETURN BMT 55P

Workspace HT 65 TRIPLETURN BMT 55P

Installation plan HT 65 1300 TRIPLE TURN / DUOTURN

Installation plan HT 65 1300 TRIPLE TURN / DUOTURN

Workpieces

Eccentric flange

Eccentric flange / steel 

Adapter

Adapter / Steel

Tappet

Tappet / steel

Versions

Hyperturn 65-TT SM3Y

Hyperturn 65-TT SM3Y with three tool turrets, driven tool and 1 x Y-axis

Hyperturn 65-TT SM3Y2

Hyperturn 65-TT SM3Y2 with three tool turrets, driven tool and 2 x Y-axes

Hyperturn 65-TT SM3Y3

Hyperturn 65-TT SM3Y3 with three tool turrets, driven tool and 3 x Y-axes

Hyperturn 65-DT SM2Y

Hyperturn 65-DT with two tool turrets, driven tool and one Y-axis (for both Hyperturn 65 DT-1000 and -1300)

Hyperturn 65 DT SM2Y2

Hyperturn 65 DT SM2Y2 with two tool turrets, driven tool and 2 Y-axes (for both Hyperturn 65 DT-1000 and -1300)

Options/Accessories

Rotating window Rotoclear S3

Rotating window glued to the inside of the safety glass. The rotating disc throws off coolant and chips. Leaving a clear view of the setup and the machining process

Tail stock

For shaft-type application, the HYPERTURN 65 offers two tailstockversions. On the one hand an universal, hydraulic movable tailstock for manually loaded machines and on the other hand an NC-tailstock for fully automatic loaded
machines. With the advantage of very short idle times.

BMT-turret

For economical production of complex turned/milled parts with
mainly milling share, there is optional the BMT-turret with water cooled direct drive.
With max. 12000 rpm, 30 Nm and 10 kW, this turret offers optimal prerequisites
for the complete machining.

Turret-steady-rest / Live-center

Live-center / turret-steady-rest. For complete machining of shaft work on the one hand in the main spindle and on the other hand in the sub-spindle, there are a live center and if needed also a turret steady rest available. So that long, slim workpieces can be manufactured precise and without chatter marks.

  

Automation

EMCO Загрузочный магазин для коротких прутков LM 1200

Устройство подачи прутков EMCO LM1200 компании EMCO - это оптимальное решение для автоматического подталкивания и дозагрузки разрезанных прутков до максимальной длины прутка 1200 мм. Преимущества: небольшая занимаемая площадь, короткое время загрузки прутков благодаря сокращенному такту. Управление оптимально подобрано к интерфейсу оборудования.

Short-bar loader EMCO SL 1200

The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm.

The adavantage: small footprint and short loading times through shorter strokes.

The control unit is perfectly adapted to the interface of the machine.

Software/Control

EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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Sinumerik 840D sl inkl. ShopTurn und EMCONNECT

Die Sinumerik 840D sl ist das universelle und flexible CNC-System. Mit einer breiten Funktionalität eignet sie sich für den Einsatz in nahezu allen Technologien. Die Sinumerik 840D sl setzt Maßstäbe hinsichtlich Dynamik, Präzision und Integrierbarkeit in Netzwerke.

Mit der Sinumerik 840D sl setzen Sie auf:

  •     höchste Performance und Flexibilität
  •     durchgängige Offenheit
  •     hochwirksamen Personen- und Maschinenschutz

Sinumerik & EMCONNECT, der digitale Prozess-Assistent
emcoNNECT ist in der Standardmaschine enthalten. Über einen Click ist der Wechsel zwischen emcoNNECT Apps und der Steuerung möglich. Alle produktionsrelevanten Daten können in der Vollbild- oder Sidebar-Ansicht dargestellt werden.

Highlights der Steuerung:

  • Freie Konturprogrammierung
  • Schnelles Bezugspunkt-Setzen mit Tastsystemen
  • Schwenken der Bearbeitungsebene
  •  Zylindermantel-Bearbeitung
  • 3D-Werkzeugkorrektur
  • Schnelles Arbeiten durch kurze Satzverarbeitungszeit

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