Maxxturn 95

Maxxturn 95

Maxxturn 95

EQUIPMENT

Main spindle with spindle connection KK8
Y-axis directly integrated into the machine
Tool turret
Steady rest for shaft machining
Driven tools for milling and drilling operations

Технические характеристики

Рабочая область
Ход осей X/Y/Z 318 / +80/-60 / 1360 mm
диаметр прутка 95 mm
макс. диаметр точения 500 mm
диаметр обработки над станиной 700 mm
расстояние между центрами 1430 mm
Скорость быстрого хода осей X/Y/Z 24/12/30 m/min
Главный шпиндель
Макс. скорость оборотов 3500 / 2500 rpm
торец шппинделя A2-8
Макс. мощность привода 33 / 42 kW
Макс. крутящий момент 800 / 1040 Nm
Задняя бабка
Автоматическая бабка Yes
Конус отверстия задней бабки MK4
Ход (автоматический) 1050 mm
Револьверная головка
VDI размер 40 / BMT55P
Число инструментальных гнезд 12
Приводные инструменты 12
Макс. скорость оборотов 4000 / 12000 rpm
Макс. мощность привода 8 / 10 kW
Макс. крутящий момент 35 /30 Nm
Габариты
Габаритные размеры (ДхШхВ) 6511 x 2249 x 2150 mm
Вес станка 11000 kg

Основное

  • High thermostability and precise machining

  • High rapid motion speed

  • Very stable Y axis with long travel High-precision C axis

  • Driven tools 12 time VDI40 axial turret with single-motor engineering and block tool system

  • Very compact machine layout

  • State-of-the-art control technology from Siemens for simple dialog-supported programming

BMT Turret

For cost-effective production of complex turning/milling work pieces, in which milling is predominant, the optional BMT 55P turret with water-cooled direct drive is available. With a maximum of 12000 rpm, 30 Nm and 10 kW, this turret offers optimum conditions, stability for complete machining and maximum productivity.

Tool Turret

12 + 12 station hybrid tool turret - VDI40 + block-tool, axial turret with single-motor technology. A servo motor powers the driven tools and the swivel movement. No tool rise, continuous switching with directional logic. Each station can take up driven tool holders with DIN 5480 coupling. 12 additional block-tool interfaces allow the use of large and heavy boring bars up to a diameter of 50 mm.

Main Spindle

Two versions are available. One using a conventional beld-drive for high torque (up to 1040 Nm) and heavy machining and another one using the approved water-cooled motor spindle for higher spindle speeds. This one also offers optimal conditions for complex milling operations.

Y-Axis

The Y-axis forms a highlight in the MAXXTURN series. She is integrated in the machine structure so that maximum stability based on short overhangs and wide distanced roller guids is guaranteed. Thus, complex machining tasks can be done and workpieces can be completely finished in a single setup.

Общие габаритные размеры

Machine Layout

Work Area with VDI40 turret

Work area with VDI40 turret

Work Area with BMT55P turret

Примеры

Примеры

  • Hydraulic/pneumatic components
  • Motors and vehicle parts
  • Medical engineering
  • Sliding and rolling bearings parts 
  • Materials handling technology
  • Fixing systems etc.

Tool turret disc

Tool turret disc made of steel

Drive shaft

Drive shaft made of steel

Wheel

Wheel made of aluminium

Принадлежности

Steady rest

Various choices: single or double steady rest in different sizes with towing system or NC drive.

EMCO tool break monitoring

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low load indicates a tool is missing.

Band filter with high-pressure coolant pumps

A coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables coolant-fed drilling and milling tools to be used to their best advantage.

Автоматизация

EMCO Загрузочный магазин для коротких прутков LM 1200

Устройство подачи прутков EMCO LM1200 компании EMCO - это оптимальное решение для автоматического подталкивания и дозагрузки разрезанных прутков до максимальной длины прутка 1200 мм. Преимущества: небольшая занимаемая площадь, короткое время загрузки прутков благодаря сокращенному такту. Управление оптимально подобрано к интерфейсу оборудования.

Flexloader

FlexLoader cells from Emco are standardised and flexible solutions for automating your machines - the result: improved productive processes and increased efficiency.

  • Customised Solutions with well engineered products
  • Standard cells and function packages
  • Optional extras (deburring station, gripper exchange, measuring units and much more)
  • Illustration of the entire process
  • Everything from a single source - one contact
  • Pre-fabricated and proven solutions
  • Developed with a focus on safety, flexibility and standardisation
  • Global service

Система управление/Програмное обеспечение

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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Загрузить

Universal_CNC_Turning_Center_Maxxturn_95_SEO.pdf

22.08.2022
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