Concept Mill 105

Concept Mill 105
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Concept Mill 105

Equipment

New design/ new colour: Target date upon request
Compact CNC desktop Milling machine
High-resolution axis motors
Automatic 10 station tool turret
Infinitely adjustable main drive
Engraving Spindle Facility
NC dividing unit as an optional fourth axis
Robotic interface for integration into FFS/CIM systems
Safety technology according to the latest lathes standard
Made in the Heart of Europe

Technical data

Work area
Travel in X/Y/Z 200 / 150 / 250 mm
Distance spindle nose 95 - 245 mm
Rapid motion speeds in X/Y/Z 5 m/min
Work feed X/Y/Z 0 - 5 m/min
Feed force in X/Y/Z 2000 N
Clamping area 420 x 125 mm
Max. table load 10 kg
Main spindle
Max. speed 5000 rpm
Max. drive power 1.1 kW
Max. torque 4.2 Nm
Motor spindle
Max. Torque 4,2 Nm
Tool change
Number of tool stations 10
Max. tool diameter 55 mm
Max. tool length 50 mm
Milling spindle
Tool holder EMCO similar SK30
Max. speed 5000 rpm
Max. drive power 1.1 kW
General data
Dimensions (LxWxH) 1135 x 1100 x 1100 mm
Machine weight 400 kg

Highlights

  • Stable gray cast iron construction
  • Fully covered work area
  • Clockwise/counterclockwise spindle rotation
  • Infinitely variable main and feed drives
  • Backlash-free storage of the work spindle in accurate angular ball bearings lubricated for life
  • Guide ways with automatic central oil lubrication
  • Spindle bearing lubricated for life
  • CNC 3D continuous path control
  • Automatically reference points

Machining of a milling workpiece

Machining of a milling workpiece

Fully covered work area

Fully covered work area

Stable gray cast iron construction

Stable gray cast iron construction

Overall dimensions/Work space

Machine layout Concept MILL 105

Machine layout Concept MILL 105

Workpieces

Examples of use

  • Counter milling
  • Thread milling (helix interpolations)
  • Tapping
  • Drilling

Piston

Piston

Injection mold

Injection mold

Test piece

Test piece

Options/Accessories

EMCO WinNC

The unique concept of the interchangeable control can be fitted to all Concept machines. In doing so, the user is trained on all CNC industry controls that are common to the market. All common control units can be installed and taught on one single machine.The result: CNC technicians are flexible to work in a variety of settings.

Electronic hand wheel

For moving the machine’s axes manually.

Courseware

Comprehensive, well designed multimedia training materials
E[MCO] Campus - E-Learning 2.0 for machining - Train Concept - Win Tutorial - Vision: perfectly coordinated training materials in combination with the machines and the software simulate the industrial demands in the best manner and provide the best possible conditions for a successful training.

Easy2operate

Portable Machine Operating panel to operate the machine via hardware, includes axis buttons, feed override switch, mode switch etc. together with EMCO Easy2control.



Engraving spindle attachment

Because of the high transfer of speed engravings can be made.

NC dividing unit

For the Concept Mill 105 a dividing unit representing the 4th axis is available with 3-jaw cuck, tail stock and rolling grains.

Minimum lubrication unit

with pressured air connection and level display

Machine base

The machine base is equipped with an extendable load and provides additional space for a PC tower.

Tool turret with 10 stations

The tool change is done by a tool turret equipped with 10 stations.

EMCO WINNC

The unique concept of the interchangeable control can be fitted to all Concept machines. In doing so, the user is trained on all CNC industry controls that are common to the market. All common control units can be installed and taught on one single machine.The result: CNC technicians are flexible to work in a variety of settings.

Automation

Integration into FMS and CIM systems

The robotics interface can not only control the periphal equipment (such as automatic door, vice, etc.) but also connect the machine to other machines or devices (e.g. loading and unloading robots). The DNC interface allows programs to be started from the master computer. Show details Hide details

Automatic door

Thanks to the pneumatic unit the machine door opens and closes automatically or by pressing the button. The monitoring of the door position is done via end switch. Show details Hide details

Pneumatic unit

The pneumatic unit prepares for the connection of automatic door and pneumatic tailstock and a clamping blow-out device. Show details Hide details

Software/Control

EMCO WinNC
EMCO WinNC

Einzigartig ist das Konzept der wechselbaren Steuerung, mit dem alle Concept-Maschinen ausgestattet werden können. Der Anwender wird dabei auf einer einzigen Maschine auf allen marktüblichen CNC-Industriesteuerungen geschult. Derzeit können bis zu neun verschiedene Steuerungen erlernt werden. Damit sind die CNC-Techniker flexibel einsetzbar.

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EMCO Win3D-View
EMCO Win3D-View

Win3D-View ist eine 3-D-Simulation für Drehen und Fräsen, die als Option zusätzlich zum Produkt EMCO WinNC angeboten wird. Die Bildschirmdarstellung bei Win3D-View geht über den industriellen Standard hinaus. Realitätsnah werden Werkzeuge, Rohteil, Spannmittel und die Bearbeitungsfolge dargestellt. Die programmierten Verfahrwege des Werkzeuges werden vom System auf eine Kollision mit Spannmitteln und Rohteil überprüft.

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EMCO CAMConcept
EMCO CAMConcept

CAMConcept ist eine innovative Software für die vollständige CAD-/CAM- und CNC-Ausbildung - von der Konstruktion bis zur Produktion. CAMConcept verbindet die Funktionalität eines professionellen CAD-/CAM-Systems mit den Vorteilen eines speziellen Ausbildungsprogramms. Alle Kernfunktionen von CAD-Programmen sind verfügbar. Grafisch anschauliche CNC-Zyklen ermöglichen eine schnelle Programmierung, während 3-D-Simulationen und Kollisionsüberprüfungen eine sichere Programmkontrolle gewährleisten.

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Download

CNC_milling_center_training_purposes_Concept_Mill_105_01

07.01.2019
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Formación_fresadora_CNC_Concept_MILL_105

08.11.2016
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Programming_Simulation_CAD_CAM_Software

11.08.2016
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E-learning_2.0_Courseware_Campus_training_purposes

17.04.2015
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