Hyperturn 65

Hyperturn 65

Hyperturn 65

EQUIPMENT

2 Spindeln
3 Werkzeugrevolver
36 angetriebene Werkzeuge an drei Revolvern
3 unabhängige Y-Achsen Automation mit EMCO Stangen- oder Schwenklader

Highlights

  • Bis zu 30% höhere Produktivität bei der Stangenbearbeitung

    Höhere Flexibilität durch 3. Werkzeugrevolver

    Bis zu 48 Fräswerkzeuge zur Komplettbearbeitung

    3 unabhängige Y-Achsen zum uneingeschränkten Fräsen

    2 integrierte und wassergekühlte Spindelmotore

    Optimaler Spänefluss und bedienerfreundlicher Arbeitsraum

    Höchste Antrieb- und Steuerungsperformance durch Sinumerik 840D-sl

Bearbeitung Hyperturn 65 Hauptspindel - Gegenspindel

Detailansicht Hayperturn 65

Auffangschale Hyperturn 65

Overall dimensions/Work space

Aufstellplan HT 65-TT

Aufstellplan HT 65-TT

Arbeitsraum HT 65-TT

Arbeitsraum HT 65-TT

Workpieces

Wellenstummel

Wellenstummel aus Stahl

Welle

Welle aus Stahl

Stössel

Stössel aus Stahl

Versions

Hyperturn 65-TT SM3Y

Hyperturn 65-TT SM3Y mit drei Revolvern inklusive Fräsanstrieb und Y-Achse (oben/links)

Hyperturn 65-TT SM3Y2

Hyperturn 65-TT SM3Y2 mit drei Revolvern inklusive Fräsantrieb und zwei Y-Achsen (oben/links und unten)

Hyperturn 65-TT SM3Y3

Hyperturn 65-TT SM3Y3 mit drei Revolvern inklusive Fräsantrieb und drei Y-Achsen

Options/Accessories

Turret-steady-rest / Live-center

Live-center / turret-steady-rest. For complete machining of shaft work on the one hand in the main spindle and on the other hand in the sub-spindle, there are a live center and if needed also a turret steady rest available. So that long, slim workpieces can be manufactured precise and without chatter marks.

  

EMCO tool breakage monitoring system

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low a load indicates a tool is missing.

Finished part conveyor belt

On the conveyor belt within the machine casing, arranged lengthwise, with a storage surface of 1400 x 180 mm, the work pieces are put down damage free.

Automation

Turn / Mill Assist

Compact standard automation for small and medium-sized batches for turning and milling machines.

Reduction of working hours by up to 70% 

Compact and space-saving solution

Graphically supported operation

Free access to the machine door

For small and medium-sized series

Very short configuration and setup times

No special knowledge about robots required

On-site installation and training

Software/Control

EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

产品展示 产品隐藏
Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

产品展示 产品隐藏
EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

产品展示 产品隐藏
Sinumerik 840D sl incl. ShopTurn and EMCONNECT

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Sinumerik & the digital process-assistent EMCONNECT

  • EMCONNECT included in the standard machine with Siemens 840D sl
  • With just one click you can switch between emcoNNECT and the NC control
  • Full screen or sidebar mode

Highlights:

  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times

产品展示 产品隐藏
Sinumerik 840D sl incl. ShopMill

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

  • When you are programming away from the machine, the TNC 620 automatically takes the machine geometry into account
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times

产品展示 产品隐藏
EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

产品展示 产品隐藏

Download

HYPERTURN_65_DE_RZ-web_01.pdf

17.04.2015
Preview Download