Hyperturn 65

Hyperturn 65

Hyperturn 65

EQUIPMENT

2 Spindeln
3 Werkzeugrevolver
36 angetriebene Werkzeuge an drei Revolvern
3 unabhängige Y-Achsen Automation mit EMCO Stangen- oder Schwenklader

主要特点

  • Bis zu 30% höhere Produktivität bei der Stangenbearbeitung

  • Höhere Flexibilität durch 3. Werkzeugrevolver

  • Bis zu 48 Fräswerkzeuge zur Komplettbearbeitung

  • 3 unabhängige Y-Achsen zum uneingeschränkten Fräsen

  • 2 integrierte und wassergekühlte Spindelmotore

  • Optimaler Spänefluss und bedienerfreundlicher Arbeitsraum

  • Höchste Antrieb- und Steuerungsperformance durch Sinumerik 840D-sl

Bearbeitung Hyperturn 65 Hauptspindel - Gegenspindel

Detailansicht Hayperturn 65

Auffangschale Hyperturn 65

设置计划/工作区域

Aufstellplan HT 65-TT

Aufstellplan HT 65-TT

Arbeitsraum HT 65-TT

Arbeitsraum HT 65-TT

应用范围举例

Wellenstummel

Wellenstummel aus Stahl

Welle

Welle aus Stahl

Stössel

Stössel aus Stahl

版本

Hyperturn 65-TT SM3Y

Hyperturn 65-TT SM3Y mit drei Revolvern inklusive Fräsanstrieb und Y-Achse (oben/links)

Hyperturn 65-TT SM3Y2

Hyperturn 65-TT SM3Y2 mit drei Revolvern inklusive Fräsantrieb und zwei Y-Achsen (oben/links und unten)

Hyperturn 65-TT SM3Y3

Hyperturn 65-TT SM3Y3 mit drei Revolvern inklusive Fräsantrieb und drei Y-Achsen

选项/配件

Turret-steady-rest / Live-center

Live-center / turret-steady-rest. For complete machining of shaft work on the one hand in the main spindle and on the other hand in the sub-spindle, there are a live center and if needed also a turret steady rest available. So that long, slim workpieces can be manufactured precise and without chatter marks.

EMCO tool breakage monitoring system

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low a load indicates a tool is missing.

PARTS CATCHER

The HYPERTURN 65’s electro-pneumatic parts catcher is controlled using M functions. When needed, it traverses to the front of the work
area and swivels to the spindle center. The finished part is removed from the clamping device and transferred to the catcher tray. The
parts catcher then moves back to its initial position and the part is deposited onto a conveyor belt.

自动化

Turn / Mill Assist

Compact standard automation for small and medium-sized batches for turning and milling machines.

  • Reduction of working hours by up to 70%
  • Compact and space-saving solution
  • Graphically supported operation
  • Free access to the machine door
  • For small and medium-sized series
  • Very short configuration and setup times
  • No special knowledge about robots required
  • On-site installation and training

控件/软件

Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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Sinumerik 840D sl incl. ShopTurn and EMCONNECT

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Sinumerik & the digital process-assistent EMCONNECT

  • EMCONNECT included in the standard machine with Siemens 840D sl
  • With just one click you can switch between emcoNNECT and the NC control
  • Full screen or sidebar mode

Highlights:

  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times

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Sinumerik 840D sl incl. ShopMill

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

  • When you are programming away from the machine, the TNC 620 automatically takes the machine geometry into account
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times

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