Maxxturn 95

Maxxturn 95
Symbolic picture

Maxxturn 95

EQUIPMENT

Main spindle
Tool turret
Driven tool for milling and drilling machining
Y axis directly implemented in machine construction
Steady rest for the machining of shafts
Siemens 840D sl control
EMCONNECT - Digital Process Assistant

Highlights

  • High thermostability and precise machining

    High rapid motion speed

    Very stable Y axis with long travel High-precision C axis

    Driven tools 12 time VDI40 axial turret with single-motor engineering and block tool system

    Very compact machine layout

    State-of-the-art control technology from Siemens for simple dialog-supported programming

Overall dimensions/Work space

Arbeitsraum

Arbeitsraum

Aufstellplan

Aufstellplan

Workpieces

Application area

应用范围举例

  • Hydraulic/pneumatic components

    Motors and vehicle parts

    Medical engineering

    Sliding and rolling bearings parts 

    Materials handling technology

    Fixing systems etc.

Werkzeugrevolver-Scheibe

Werkzeugrevolver-Scheibe

Antriebswelle

Antriebswelle aus Stahl

Felge

Felge aus Aluminium

Versions

Maxxturn 95

Maxxturn 95

Maxxturn 95 (Siemens)

ohne angetriebene Werkzeuge.

Maxxturn 110 M x 1500/2500 oder 3500 (Siemens)

mit angetriebenen Werkzeugen und C-Achse; wahlweise mit Spitzenweite 1500/2500 oder 3500 mm

Maxxturn 95 MY (Siemens)

mit angetriebenen Werkzeugen, C-Achse und Y-Achse.

Options/Accessories

Lünetten

Verschiedenste Wahlmöglichkeiten: Einfach- oder Doppellünette in unterschiedlichen Größen mit Schleppsystem oder NC-Antrieb

Bandfilteranlage mit Hochdruckkühlmittelpumpen

Bei Bedarf kann optional ein Kühlmitteldruck von 25/40/60/80 bar realisiert werden. Dieser ermöglicht den optionalen Einsatz von kühlmitteldurchfluteten Bohr- bzw. Fräswerkzeugen.

EMCO Werkzeugbruchüberwachung

Die Auslastung der einzelnen Achsantriebsmotoren wird über die Werkzeugbruchüberwachung ausgewertet. Zu hohe Belastungen und somit Werkzeugverschleiß oder -bruch können vermieden werden. Zu geringe Belastungen deuten auf einen fehlendes Werkzeug hin.

Automation

Flexloader

Customised Solutions with well engineered products

Standard cells and function packages

Optional extras (deburring station, gripper exchange, measuring units and much more)

Illustration of the entire process

Everything from a single source - one contact

Pre-fabricated and proven solutions

Developed with a focus on safety, flexibility and standardisation

Global service

Turn / Mill Assist

Compact standard automation for small and medium-sized batches for turning and milling machines.

Reduction of working hours by up to 70% 

Compact and space-saving solution

Graphically supported operation

Free access to the machine door

For small and medium-sized series

Very short configuration and setup times

No special knowledge about robots required

On-site installation and training

Software/Control

Sinumerik 840D sl incl. ShopTurn and EMCONNECT

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Sinumerik & the digital process-assistent EMCONNECT

  • EMCONNECT included in the standard machine with Siemens 840D sl
  • With just one click you can switch between emcoNNECT and the NC control
  • Full screen or sidebar mode

Highlights:

  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times

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EMCONNECT - Digital Process Assistant
For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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Download

CNC_lathe_Maxxturn_95_DS.pdf

16.12.2021
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