Maxxturn 65-1000
Maxxturn 65-1000

Maxxturn 65-1000

EQUIPMENT

Main and counter spindle Tool
12-fold tool turret with milling drive
Optional BMT turret for powerful milling and drilling operations
Y axis directly implemented in the machine construction
CNC turning machine with EMCO bar and gantry loader
Siemens 840D sl or Fanuc 31i-B

Technical data

Work area
Travel in X/Y/Z 260/100 (+/- 50)/800 mm
Bar diameter 65 (76,2/95) mm
Max. turning diameter 500 mm
Swing over bed 660 mm
Spindle distance Main Spindle - Counter Spindle: 1050 mm
Rapid motion speeds in X/Y/Z 30/12/30 m/min
Main spindle
Max. speed 5000 (4000/3500) rpm
Spindle nose A2-6 (A2-8)
Max. drive power 29 (37) kW
Max. torque 250 (250/360) Nm
Counter spindle
Max. speed 5000 (4000/3500) rpm
Spindle nose A2-6 (A2-8)
Max. drive power 29 kW
Max. torque 250 Nm
Tool turret
VDI size 30 (40) / BMT55P (BMT45P)
Number of tools 12 (16)
Driven tools 12 (16)
Max. speed 0-12000 rpm
Max. drive power 11,7 kW
Max. torque 28 (25) Nm
General data
Dimensions (LxWxH) 6100 x 2850 x 2341 mm (incl. chip conveyor)
Machine weight ca. 8450 kg

Highlights

  • 2 powerful and water-cooled spindle motors

  • 12-cavity tool turret with VDI30/VDI40 quick-change system

  • Optionally with BMT turret and direct drive up to 12000 rpm

  • Y-axis with 100 mm stroke for machining complex turned/milled parts

  • Bar feed up to DM 95 mm

  • Optimum chip flow and operator-friendly work area

  • Highest drive and control performance through Sinumerik 840D-sl or Fanuc 31i-B

PARTS CATCHER

The MT 65-1000 electro-pneumatic parts catcher is controlled using M functions. When needed, it moves to the front of the work area and pivots to the spindle center. The finished part is removed from the clamping device and transferred to the catcher tray. The parts catcher then moves back to its initial position and the part is tipped onto a conveyor belt.

BMT55-TURRET

For economical production of complex turned/milled parts with mainly milling share, there is optional the BMT-turret with water cooled direct drive. With max. 12000 rpm, 28 Nm and 11,7 kW, this turret offers optimal prerequisites for the complete machining.

INTEGRATED SPINDLE MOTOR (ISM)

The latest synchronous technology guarantees the highest dynamics and an exceptional torque in a compact design. Liquid cooling in conjunction with automatic temperature control maintains a constant temperature for all spindle motors.

HIGH-PRECISION Y-AXIS

The MAXXTURN‘s Y-axis is designed to distribute the cutting forces over two guide planes. The result: outstanding rigidity for all turning and milling operations. The +/– 50 mm travel path permits off-center milling and drilling

Overall dimensions/Work space

Machine layout

Machine layout

Work area VDI40

Work area VDI30

Work area BMT 55

Work area VDI 40
Work area BMT 55

Working area BMT-12 counter spindle

Working area BMT-12 tailstock

Working area VDI 30 axial tailstock

Working area VDI 30 radial counter spindle

Working area VDI 30 radial tailstock

Workpieces

Examples of use

  • Hydraulic/pneumatic components
  • Motors and vehicle parts
  • Medical engineering
  • Sliding and rolling bearings
  • Materials handling technology
  • Fixing systems etc.

Drive pulley

Made of aluminium

Distributor

Made of steel

Adjustor sleeve

Made of stainless steel

Winch

Made of brass

Versions

Maxxturn 65 M (Fanuc)

With driven tools and C axis

Maxxturn 65 MY (Fanuc)

With driven tools, C axis and Y axis

Maxxturn 65 SM (Fanuc)

For complete machining with driven tools and C axis

Maxxturn 65 SMY (Fanuc)

For complete machining with driven tools, C axis and Y axis

Options/Accessories

FINISHED PART CONVEYOR BELT

On the conveyor belt within the machine casing, arranged lengthwise, with a storage surface of 1400 x 180 mm, the work pieces are put down damage free.

TOOL MEASURING

The tool measuring arm equipped with a touch-probe enables fast and precise measuring of tools in the workspace. It is mounted manually in the bracket below the main spindle and returned to a storage tray in the left machine cladding after use.

Band filter with high-pressure coolant pumps

A coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables coolant-fed drilling and milling tools to be used to their best advantage.



EMCO tool breakage monitoring system

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low a load indicates a tool is missing.

Spin-window

The optional spin window enables the optimal insight in the working area, also during machining with coolant. Due to its very fast rotating glass plate, the coolant is slung away immediately after impact and the window stays clear.

Automation

Short-bar loader EMCO SL 1200

The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm.

The adavantage: small footprint and short loading times through shorter strokes.

The control unit is perfectly adapted to the interface of the machine.

Unloading through the counter spindle

Long, slender workpieces can be removed from the machine through the counter spindle.

Long parts can be stowed in different ways.

The finished parts can either simply roll down an inclined surface, or be stored in a lateral magazine using a discontinuous belt.

Software/Control

Sinumerik 840D sl incl. ShopTurn

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks. With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Highlights:

  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times

Show details Hide details
Fanuc 31i-B
The Series 30i/31i/32i-MODEL B CNCs have been developed for the next generation of high performance machine tools

Their enhanced functionality and superior performance extends the potential of machine capabilities into the future. The product line spans from standard CNC applications up to the most complex machine tools and non-traditional applications. FANUC controls have a world-class reputation
for performance, precision, reliability and user-friendly operation, making them popular with the most demanding managers and operators alike. With more than 2.2 million controls already installed around the
globe, FANUC is the world’s leading CNC manufacturer. By choosing a machine tool with a FANUC CNC it will be available for production more often, process more parts and use less energy.

  • Compatibility with all predecessor CNC versions
  • Minimal integration required. Existing programs run without new/reprogramming
  • Simple parts programming through fixed cycles and customer macros
    This is complemented by the easy to use MANUAL GUIDE i Dialog Programming
  • Easy operation through a user-friendly graphics display for visual parts program checks
  • Extensive help functions
  • Interpolation in the nanometer range for the highest surface quality.
  • Ethernet connectivity:
    CNC screens allow the operator to display parts programs which are saved in an FTP server directory and to load selected files onto the machine. Alternatively, files can be loaded onto the machine from a remote office with the parts program transfer tool with .
    drag & drop.

Show details Hide details
EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine. The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard. The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Sinumerik ONE).

Show details Hide details
Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

Show details Hide details
EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

Show details Hide details

Download

CNC_Universal_Turning_Center_Maxxturn_65_G1.pdf

01.03.2024
Preview Download

EMCONNECT_Your_guide_in_technology.pdf

08.09.2023
Preview Download