Maxxturn 65

Maxxturn 65
Symbolic Picture

Maxxturn 65

Equipment

New design/ new colour: Target date upon request
Main and counter spindle Tool
Turret
Driven tools for milling and drilling operations
Y axis directly implemented in the machine construction
EMCO bar and gantry loader
Siemens Sinumerik 840D sl
emcoNNECT - Digital Process Assistant

Technical data

Work area
Travel in X/Y/Z 260 / 80 (+/- 40) / 800 mm
Bar diameter 65 (76/95) mm
Max. turning diameter 500 mm
Swing over bed 660 mm
Spindle distance Main Spindle - Counter Spindle: 1050 mm
Rapid motion speeds in X/Y/Z 30/12/30 m/min
Main spindle
Max. speed 5000 rpm
Spindle nose A2-6
Max. drive power 21 / 29 kW
Max. torque 200 / 250 Nm
Counter spindle
Max. speed 5000 rpm
Spindle nose A2-6
Max. drive power 21 / 29 kW
Max. torque 200 / 250 Nm
Tool turret
VDI size 30 (40)
Number of tools 12
Driven tools 12
Max. speed 5000 rpm
Max. drive power 6.7 kW
Max. torque 25 Nm
General data
Dimensions (LxWxH) 5300 x 2750 x 2355 mm (incl. chip conveyor)
Machine weight 6000 kg

Highlights

  • High thermostability and precise machining High rapid motion speed
  • Very stable Y axis with long travel High-precision C axis
  • Driven tools 12 time VDI30 (VDI 40)
  • radial turret with single-motor engineering
  • Very compact machine layout
  • State-of-the-art control technology from Siemens of Fanuc for simple dialog-supported programming
High-precision Y-axis

High-precision Y-axis

Core machine construction
View image High-precision Y-axis
Part pick-up device

Part pick-up device

Part pick-up device
View image Part pick-up device
Spindle motor

Spindle motor

Spindle motor
View image Spindle motor
Control

Control

Control
View image Control
Tool turret

Tool turret

Tool turret
View image Tool turret

Overall dimensions/Work space

Machine layout

Machine layout

Machine layout

View image Machine layout
Work area BMT 55

Work area BMT 55

Work area BMT55

View image Work area BMT 55
Work area_VDI30

Work area_VDI30

Work area_VDI30

View image Work area_VDI30
Work area_VDI40

Work area_VDI40

Work area_VDI40

View image Work area_VDI40

Workpieces

Application areas

  • Hydraulic/pneumatic components
  • Motors and vehicle parts
  • Medical engineering
  • Sliding and rolling bearings 
  • Materials handling technology
  • Fixing systems etc.
Drive pulley

Drive pulley

Drive pulley made of aluminium
View image Drive pulley
Distributor

Distributor

Distributor made of brass
View image Distributor
Adjustor sleeve

Adjustor sleeve

Adjustor sleeve made of stainless steel
View image Adjustor sleeve
Spirit level

Spirit level

Spirit level
View image Spirit level
winch

winch

Winch made of brass
View image winch

Versions

Maxxturn 65
Maxxturn 65
Maxxturn 65 M (Siemens)

Maxxturn 65 M (Siemens)

With driven tools and C axis

View image Maxxturn 65 M (Siemens)
Maxxturn 65 M (Fanuc)

Maxxturn 65 M (Fanuc)

With driven tools and C axis

View image Maxxturn 65 M (Fanuc)
Maxxturn 65 MY (Siemens)

Maxxturn 65 MY (Siemens)

With driven tools, C axis and Y axis

View image Maxxturn 65 MY (Siemens)
Maxxturn 65 MY (Fanuc)

Maxxturn 65 MY (Fanuc)

With driven tools, C axis and Y axis

View image Maxxturn 65 MY (Fanuc)
Maxxturn 65 SM (Siemens)

Maxxturn 65 SM (Siemens)

For complete machining with driven tools and C axis

View image Maxxturn 65 SM (Siemens)
Maxxturn 65 SM (Fanuc)

Maxxturn 65 SM (Fanuc)

For complete machining with driven tools and C axis

View image Maxxturn 65 SM (Fanuc)
Maxxturn 65 SMY (Siemens)

Maxxturn 65 SMY (Siemens)

For complete machining with driven tools, C axis and Y axis

View image Maxxturn 65 SMY (Siemens)
Maxxturn 65 SMY (Fanuc)

Maxxturn 65 SMY (Fanuc)

For complete machining with driven tools, C axis and Y axis

View image Maxxturn 65 SMY (Fanuc)

Options/Accessories

Band filter with high-pressure coolant pumps

Band filter with high-pressure coolant pumps

A coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables coolant-fed drilling and milling tools to be used to their best advantage.



View image Band filter with high-pressure coolant pumps
Rotating window Rotoclear S3

Rotating window Rotoclear S3

Rotating window glued to the inside of the safety glass. The rotating disc throws off coolant and chips. Leaving a clear view of the setup and the machining process

View image Rotating window Rotoclear S3
Part catcher

Part catcher

Finished parts are transported from the counter spindle to the finished parts container with the aid of the part catcher. This proven EMCO concept with the swiveling catcher ensures optimum access to the work area, free chip flow and careful removal of the finished parts.

View image Part catcher
Finished part conveyer

Finished part conveyer

The finished-part pick-up device puts the parts on an accumulating conveyer. A discontinuous belt ensures that the often very complex parts do not fall onto each other.

View image Finished part conveyer
EMCO tool break monitoring

EMCO tool break monitoring

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low load indicates a tool is missing.

View image EMCO tool break monitoring
Tool measurement

Tool measurement

The tool measurement sensor mounted in the work area of the HYPERTURN makes it possible to measure tools in both the upper and lower turret within the machine.

View image Tool measurement

Automation

Unloading through the counter spindle

Unloading through the counter spindle

Long, slender workpieces can be removed from the machine through the counter spindle.

Long parts can be stowed in different ways.

The finished parts can either simply roll down an inclined surface, or be stored in a lateral magazine using a discontinuous belt.

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View image Unloading through the counter spindle
Short-bar loader EMCO SL 1200

Short-bar loader EMCO SL 1200

The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm.

The adavantage: small footprint and short loading times through shorter strokes.

The control unit is perfectly adapted to the interface of the machine.

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View image Short-bar loader EMCO SL 1200

Software/Control

Sinumerik 840D sl incl. ShopTurn and EMCONNECT
Sinumerik 840D sl incl. ShopTurn and EMCONNECT

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Sinumerik & the digital process-assistent EMCONNECT

  • EMCONNECT included in the standard machine with Siemens 840D sl
  • With just one click you can switch between emcoNNECT and the NC control
  • Full screen or sidebar mode

Highlights:

  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times
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EMCONNECT - Digital Process Assistant
EMCONNECT - Digital Process Assistant
For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface
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CNC_lathe_Maxxturn_65_1000

21.08.2018
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