Emcoturn E45

Emcoturn E45
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Emcoturn E45

Equipment

New design/ new colour: Target date upon request
Main spindle with large speed range Tool turret with 12 VDI16 tool stations
Driven tools C axis for main spindle
Automatic tailstock for quill bore taper MT 4
Stable Y axis integrated in the Basic machine design
Sinumerik 828D, Fanuc 0iTD or Heidenhain CNC Pilot 640
Short rod loader LM 1200

Technical data

Work area
Travel in X/Y/Z 160//+40/-30 / 510 mm
Bar diameter 45 (51) mm
Max. turning diameter 220 mm
Swing over bed 430 mm
Rapid motion speeds in X/Y/Z 24/10/30 m/min
Main spindle
Max. speed 6300 (5000) rpm
Spindle nose A2-5
Max. drive power 13 kW
Max. torque 78 (100) Nm
Tailstock
Inner cone MK4
Travel (automatic) 510 mm
Tool turret
VDI size 30
Number of tools 12
Driven tools 6
Max. speed 5000 rpm
Max. drive power 4 kW
Max. torque 16 Nm
General data
Dimensions (LxWxH) 2275 x 1790 x 1958 mm
Machine weight 4000 kg

Highlights

  • Compact machine dimensions
  • Thermosymmetric spindle stock
  • Extremely solid machine bed
  • Prestressed roller guideways in all axes
  • Dynamic servo motors for economic machining

Work area_face driver

Tool turret

Work area E45 with counter spindle

Overall dimensions/Work space

Work area E45

Work area E45

Work area E45 with counter spindle

Work area E45 with counter spindle

Machine layout E45 with SL 1200

Machine layout E45 with SL 1200

Workpieces

Examples of use

  • General engineering
  • Hydraulic components
  • Pneumatic components
  • Medical engineering
  • Fixing systems
  • Materials technology
  • etc.

Hollow shaft

made of steel

Guide pin

Versions

Emcoturn E45

Emcoturn E45 - SIEMENS / FANUC / HEIDENHAIN

for stationary tools incl. tailstock.

Emcoturn E45 M - SIEMENS / FANUC / HEIDENHAIN

incl. driven tools, C-axis and tailstock.

Emcoturn E45 MY - SIEMENS / FANUC / HEIDENHAIN

incl. driven tools, C-axis, Y-axis and tailstock.

Emcoturn E45 SM - SIEMENS / FANUC / HEIDENHAIN

incl. counter spindle, driven tools and C-axis.

Emcoturn E45 SMY - SIEMENS / FANUC / HEIDENHAIN

incl. counter spindle, driven tools, C-axis and Y-axis.

Options/Accessories

Band filter with high-pressure coolant pumps

A coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables coolant-fed drilling and milling tools to be used to their best advantage.



Part catcher

Parts catch device that carries finished parts off.

Automatic door

Automatic door system especially for manual workpiece loading.

Chip conveyer

Chain feeding system with a dump-height of 1200 mm, suitable for: long steel shavings, snarl and wool chips for dry and wet machining.

Tool holder packages

Different tool holder packages for stationary and driven tools.

Automation

Short-bar loader EMCO SL 1200

The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm.

The adavantage: small footprint and short loading times through shorter strokes.

The control unit is perfectly adapted to the interface of the machine.

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Software/Control

Sinumerik 828D - incl. ShopTurn
Sinumerik 828D - incl. ShopTurn

High performance CNC control for ultimate accuracy and machining speed. SINUMERIK 828D and SINAMICS drive and motors are perfectly tailored for state of the art turning machines. Powerful CNC-functions combined with a unique 80bit NANOFP Accuracy (80 bit floating point accuracy from the position control to the internal encoder resolution) enable highest work-piece accuracy at a minimum of machining time. With a flexible CNC programming language and the state of the art ShopTurn machining step programming, single parts as well as large batch series can be programmed and machined with maximum effectiveness. Due to powerful kinematic transformations and a large set of technological cycles, SINUMERIK 828D also meets the demands of high sophisticated machine applications with driven tools and sub-spindle. Source picture and text: Siemens

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Heidenhain CNC Pilot 640
Heidenhain CNC Pilot 640
Thanks to its flexible design and numerous programming features, the CNC PILOT 640 always gives you optimum support. Regardless of whether you are manufacturing single parts or batches, simple or complex workpieces. The CNC PILOT 640 is characterized by its simple operation and programming. It is quickly learned and requires minimum training time.

Advantages of the control with smart.TURN function include very easy programmability and thus an extremely short time from the idea to the finished component.
Easy completion of forms, default settings for globally valid values, selection options such as high-performance graphic support and simulation guarantee quick and straightforward operation. The redesigned smart.TURN user interface is based on the tried and tested HEIDENHAIN-DIN PLUS, because smart.TURN generates DIN PLUS programmes.  Thus, both the NC programmer and machine operator are provided with all important details while the programme is running. 
EMCO now offers their EMCOTURN E45 and EMCOTURN E65 turning machines with Heidenhain's CNC Pilot 640 control. 

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Fanuc 0i TF
Fanuc 0i TF
FANUC CNC Series 0i-Model TF is the ideal solution for compact high-end turning machines. Combining unbeatable value for money with unrivalled performance, accuracy and reliability. The easy to use and programmability are advantages of this compatible all-round CNC control. With the ready to use FOCAS 2 Interface it is possible to realize smart factory solutions and Big Data exchanges between shop floor and MES/ERP-Systems with high performance. One more USP of the Fanuc CNC is the fast integration of industrial robots and gantry loader systemsto ensure shortest cycle times.
  • Excellent value for money
  • High-speed and nano-smoothing machining
  • Fine surface technology combined with shortest cycle times
  • Benchmark in terms of productivity / availability
  • User-friendly MANUAL GUIDE i and 3-D Simulation
  • Completely compatible with older Fanuc CNCs
  • Same Operation, Programming and Maintenance as FANUC Series 3xi-B (seamless CNC)
  • More than 25 years spare parts availability   
  • Easiest integration in to MES/ERP-Systems by FOCAS 2 Interface
  • Prepared for Smart Factory und IoT (e.g. Fanuc Field System)
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Download

Turning_Center_EMCOTURN_E45_DS

25.06.2019
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_обрабатывающий_центр_EMCOTURN_E45

13.11.2017
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Schmidt_CNC_Turning_Center_EMCOTURN_EN

25.06.2018
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Emco-Case_MS-Schmitt_CN_screen

26.06.2018
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Emco-Case_MS-Schmitt_TA_screen

26.06.2018
Preview Download