Hyperturn 100 Powermill

Hyperturn 100 Powermill

Hyperturn 100 Powermill

Equipment

Main spindle for turning and milling operations
Milling spindle for flexible turning, drilling and milling operations
Flexible Milling Spindle with 12000 rpm
Up to 100 tool magazine positions
Additionally equipped with a 3-positions pick-up magazine for boring bars and tools featuring large dimensions
EMCONNECT – Digital Process Assistant (Siemens 840D sl)

Technical data

Work area
Travel in X/Y/Z 780 (+760/-20) // 420 // 1500 / 2200 / 3100mm
Max. turning diameter 750 mm (with Milling spindle)
Swing over bed 800 mm
Rapid motion speeds in X/Y/Z 30 / 40 / 20 m/min
Feed force in X/Y/Z 1640 / 1640 / 1640 N
Main spindle
Max. speed 3500 // 2500 rpm
Spindle nose A2-8" // A2-11"
Max. drive power 33 / 53 kW
Max. torque 800 // 4400 Nm
Tool change
Number of tool stations 40 / 100
Max. tool diameter 90 mm
General data
Dimensions (LxWxH) 8100 / 8800 / 9600 x 3200 x 3000 mm
Machine weight 25000 – 35000 kg

Highlights

  • Automatic tool presettings and workpiece measuring probes
  • One or more NC steady rests
  • 40 / 100 tool magazine stations
  • Flexible milling spindle with 12000 rpm
  • Boring bar pick-up system
  • 5 axes simultaneous machining
  • Coolant high pressure 80 bar
  • Virtual machine - collision monitoring
  • EMCO REMOTE SUPPORT
  • Tool breakage monitoring

Work Area

The spacious work area has been designed for workpieces featuring a turning diameter of up to 750 mm. The complete machining of complex workpieces in one setup is possible when using an NC steady rest and a counter-spindle.

Main spindle and counter-spindle (A2-11")

Featuring performance data that enable all types of machining without any compromises. The Emco spindle concept comes with two servomotors that also act as a C-axis. The motors work synchronously, guarantee the compensation of plays and enable the achievement of the outputs and torques shown in the diagram. What is more, the main spindle and the counter-spindle are equipped with a special EMCO cooling system that optimises the temperature stability and guarantees maximum precision regardless of the machining duration.

Milling spindle

The standard version comes with 12000 rpm and is suitable for all turning, drilling and milling operations and technologies. The water-cooled ISM (integrated spindle motor) can be delivered with up to 33,8 kW and a maximum torque of 165 Nm as well as with HSK-T 63 or PSC63 (Capto C6). Coolant inside and outside (up to 80 bar), which allows for the efficient production of turned and milled parts.

Maintenance Center

The maintenance center is located at the rear left of the machine. The pneumatic unit is located here. Clamping pressures can now be programmed and defined in the part program.

Tool Turret

Tool disk is integrated. The tools are driven directly. Without gear train. Without gear wheels. Without vibrations and almost noiseless.

Overall dimensions/Work space

Installation Plan

Installation Plan

Installation Plan

Aufstellplan

Work Area 1

Work Area 1

Work Area 2

Work Area 2

Options/Accessories

Tool Measuring

The tool probe in the workspace enables fast and precise measurement of the tools both in the milling spindle and on the turret in the workspace.

Touch Probe

Measuring probe with various receptacles for automatic measurement of workpieces in the working area with subsequent tool correction. With measuring set for checking and correcting the kinematic accuracy of 5-axis machining.

CNC steady rest

Different hydraulic steady rests are available for shaft machining. Small shaft parts can be supported with a turret steady rest up to 180mm. For large shaft parts, a CNC steady rest with centering ranges up to 520 mm is available.

Software/Control

Sinumerik 840D sl incl. ShopTurn and EMCONNECT
Sinumerik 840D sl incl. ShopTurn and EMCONNECT

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Sinumerik & the digital process-assistent EMCONNECT

  • EMCONNECT included in the standard machine with Siemens 840D sl
  • With just one click you can switch between emcoNNECT and the NC control
  • Full screen or sidebar mode

Highlights:

  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times
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EMCONNECT - Digital Process Assistant
EMCONNECT - Digital Process Assistant
For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface
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