Hyperturn 200 Powermill

Hyperturn 200 Powermill
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Hyperturn 200 Powermill

Equipment

New design/ new colour: Target date upon request
Main spindle for turning and milling operations
Milling spindle for flexible turning, drilling and milling operations:
two versions of milling spindles available - either with high torque (6.500 rpm / 630 Nm) or high spindle speed (10.000 rpm / 340 Nm)
Up to 200 tool magazine positions
Additionally equipped with a 3-positions pick-up magazine for tools up to a length of 1000 mm
EMCONNECT – Digital Process Assistant

Technical data

Work area
Travel in X/Y/Z 915 // +/-300 // 3100-4100-5100-6100
Max. turning diameter 1000 mm
Max. part length with tailstock 3200 / 4200 / 5200 / 6200
Max. part length 6100 mm
Swing over bed 1050 mm
Distance between centers 3200 / 4200 / 5200 / 6200
Rapid motion speeds in X/Y/Z 30 / 30 / 30 m/min
Feed force in X/Y/Z 3000 / 2000 / 3000 N
Main spindle
Max. speed 1800 U/min
Spindle nose A2-15''
Max. drive power 84 kW
Max. torque 6410 Nm
Counter spindle
Max. speed 1800 U/min
Spindle nose A2-15''
Max. drive power 84 kW
Max. torque 6410 Nm
Tool change
Number of tool stations 50 / 100 / 200
Max. tool diameter 120 / 240 mm
Milling spindle
Tool holder HSK-T 100 / PSC80 (Capto C8)
Max. speed 6500 (10000) U/min
Max. torque 630 (340) Nm
General data
Dimensions (LxWxH) 12400-13400-14400-15400 x 4000 x 3400 mm
Machine weight 30000 - 45000 kg abhängig von Typ/Zubehör

Highlights

  • Very large working space for the complete machining of large workpieces up to a turning diameter of 1000 mm with a maximum length of 6100 mm
  • Dynamic and precise B-axis with high torque and power
  • Two versions of milling spindles with 6500 or 10000 rpm, with HSK-T 100 or PSC80 ( Capto C8)
  • Multitasking-control/Multi-technology SINUMER IK 840D sl
  • Main spindle and Counter Spindle for highperformance processing with vibration-damped boring bars up to 1000 mm, including a special magazine (optional)
  • Automatic tool presetting and workpiece measuring touch probe
  • One or more NC-steady rest

RAM system in Box in Box structure

Moving column. Is constructed like the EMCO MECOF machines with a „Box-in-Box“ RAM structure. Thus, optimum rigidity and stability are ensured and high accuracy machining is guaranteed. The B-axis is equipped with a torque motor and integrated into the Ram design.

High-performance main spindle for heavy cutting

For turning and milling operations, equipped with 84 kW and 6400 Nm torque. Sealing air, working area coolant and programmable clamping pressure are standard features on the Hyperturn 200. One or more programmable NC steady rest can assist the processing.

The tailstock is 100% programmable using the control

The tailstock is 100% programmable using the control. With the highquality and precisely-dimensioned MK6 quill, all operations can be supported or extended with the counter spindle thanks to the machine modular construction.

Overall dimensions/Work space

Arbeitsraum

Work Area

Installation plan

Installation plan

Versions

Application Cases

Options/Accessories

Band filter system with high-pressure coolant pumps

A coolant pressure of 25/40/60/80 bar can be set as necessary. This enables coolant-fed drilling and milling tools to be used to their best advantage.

EMCO tool breakage monitoring system

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low a load indicates a tool is missing.

Software/Control

Sinumerik 840D sl for Hyperturn 200 Powermill
Sinumerik 840D sl for Hyperturn 200 Powermill
Shopturn-Shopmill/machining cycles, Machining simulation, Tool management, EMCO Diagnostics, etc.

The Sinumerik 840D sl with Operate user interface is ergonomically located at EMCO on the left of the work area and can be swivelled approx. 120° and - with the Hyperturn 200 - also be moved. Shopturn dialog programming, RJ45 and a 230 volt outlet on the side are included in the standard version as well as a robust OP19“ touchscreen for industrial use.

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EMCONNECT - Digital Process Assistant
EMCONNECT - Digital Process Assistant
For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface
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CNC_Multitasking_machine_Hyperturn_200_01

21.08.2018
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26.06.2018
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25.06.2018
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11.09.2018
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