Hyperturn 45 G3

Hyperturn 45 G3

Hyperturn 45 G3

EQUIPMENT

Two spindles
12-station / 16-station tool turret
Driven tools on both turrets
Y axis with 80 mm travel
Automation with EMCO bar or swing loader
Siemens or Fanuc control
EMCONNECT – Digital Process Assistant (Sinumerik ONE)

Technical data

Work area
Travel in X/Y/Z 175 /+40/-40 /510 mm
Bar diameter 45 (51) mm
Max. turning diameter 300 mm
Swing over bed 430 mm
Rapid motion speeds in X/Y/Z 30 / 15 / 45 m/min
Main spindle
Max. speed 7000 rpm
Max. drive power 15 kW
Max. torque 100 Nm
Counter spindle
Max. speed 7000 rpm
Max. drive power 15 kW
Max. torque 100 Nm
Tool turret
VDI size 25
Number of tools 12
Driven tools 12
Max. speed 8000 rpm
Max. drive power 4 kW
Max. torque 16 Nm
Tool turret 2
VDI size BMT 45 P
Number of tools 12 (16)
Driven tools 12 (16)
Max. speed 12000 rpm
Max. drive power 8 kW
Max. torque 20 Nm
General data
Dimensions (LxWxH) 3055 x 2311 x 2340 mm
Machine weight 5900 kg

Highlights

  • Highly dynamic drives in all axes

  • Two high-performance work spindles

  • Two highly flexible, 12-station tool turrets

  • Stable Y axis with 80 mm travel

  • State-of-the-art control and drive technology

  • User-friendly dialog control with 3D graphics

  • Compact dimensions

  • Made in the Heart of Europe

Hyperturn 45 Work area

BMT turret

BMT turret

Hyperturn 45-G3 with touch screen

Hyperturn 45-G3 with touch screen

Overall dimensions/Work space

Machine layout Hyperturn 45-G3 with SL 1200

Machine layout Hyperturn 45-G3 with SL 1200

Work area Hyperturn 45-G3 with VDI25 12-station turret

Work Area Hyperturn 45-G3 with 12-station BMT45 P turret

Work Area Hyperturn 45-G3 with 16-station BMT45 P turret

Workpieces

Examples of use

  • Production of precise workpieces in middle to large quantities General machinery and equipment engineering High-precision areas Medical technology Jewelry industry

Dental contra-angle handpiece

Dental contra-angle handpiece made of brass

Hip joint cup

Hip joint cup (titanium alloy)

Starter pinion

Starter pinion 42 Cr Mo 4

Versions

Maschinenaufbau Hyperturn 45-G3

Hyperturn 45 SM-plus

Basic version of Hyperturn 45 SM-plus with main and counter spindle, two tool turrets with driven tool positions

Hyperturn SMY-plus

Hyperturn SMY-plus with additional Y axis in the upper slide system

Options/Accessories

Tool gauge

The tool gauge allows tools to be measured quickly and accurately on both turrets in the work area. It is mounted manually in the holder in the work area and, after use, is replaced in a storage space in the machine housing.

Unloading through the counter spindle

Long, thin workpieces with diameters of up to 45 mm can be removed from the machine using the counter spindle. Parts are mostly stored on a sloping surface or, if necessary, also on a controlled conveyor to prevent any kind of damage occurring.

Finished part conveyor belt

On the conveyor belt within the machine casing, arranged lengthwise, with a storage surface of 1400 x 180 mm, the work pieces are put down damage free.

Band filter system with high-pressure coolant pumps

A coolant pressure of 25/40/60/80 bar can be set as necessary. This enables coolant-fed drilling and milling tools to be used to their best advantage.

Automation

Swing loader

Universal loading and unloading for preformed blanks and parts.

Using the multiple grippers and handling systems the swing loader can be customized to your individual needs.

Short-bar loader EMCO SL 1200

The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm.

The adavantage: small footprint and short loading times through shorter strokes.

The control unit is perfectly adapted to the interface of the machine.

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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Fanuc 31i-B
The Series 30i/31i/32i-MODEL B CNCs have been developed for the next generation of high performance machine tools

Their enhanced functionality and superior performance extends the potential of machine capabilities into the future. The product line spans from standard CNC applications up to the most complex machine tools and non-traditional applications. FANUC controls have a world-class reputation
for performance, precision, reliability and user-friendly operation, making them popular with the most demanding managers and operators alike. With more than 2.2 million controls already installed around the
globe, FANUC is the world’s leading CNC manufacturer. By choosing a machine tool with a FANUC CNC it will be available for production more often, process more parts and use less energy.

  • Compatibility with all predecessor CNC versions
  • Minimal integration required. Existing programs run without new/reprogramming
  • Simple parts programming through fixed cycles and customer macros
    This is complemented by the easy to use MANUAL GUIDE i Dialog Programming
  • Easy operation through a user-friendly graphics display for visual parts program checks
  • Extensive help functions
  • Interpolation in the nanometer range for the highest surface quality.
  • Ethernet connectivity:
    CNC screens allow the operator to display parts programs which are saved in an FTP server directory and to load selected files onto the machine. Alternatively, files can be loaded onto the machine from a remote office with the parts program transfer tool with .
    drag & drop.

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EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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Download

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