Hyperturn 65 Powermill G2

Hyperturn 65 Powermill G2

Hyperturn 65 Powermill G2


Main- and counter spindle, milling spindle, B and Y axis
Additional tool turret with milling drive
40-, 80-, 120-slot chain-type tool magazine
Tool magazin and control unit ergonomically placed
Max. bar stock diameter 65 (102) mm
EMCONNECT – Digital Process Assistant (Sinumerik ONE)

Technische Daten

Verfahrweg in X/Y/Z X1/X2 530/210 mm // +/-120 mm // Z1/Z2 1215/1205 mm
Max. Stangendurchlass 65 (102) mm
Max. Drehdurchmesser 500 mm
Umlaufdurchmesser über Bett 500 mm
Spindelabstand 1500 mm
Max. Drehzahl 0-5000 (4000) U/min
Max. Antriebsleistung 29 (38) kW
Max. Drehmoment 250 (800) Nm
Max. Drehzahl 0-5000 (4000) U/min
Max. Antriebsleistung 29 (33) kW
Max. Drehmoment 250 (420) Nm
Anzahl der Werkzeugpositionen 40 / 80 / 120
Angetriebene Werkzeuge 12 (16) / BMT55P (BMT45P)
Max. Drehzahl 0-12000 U/min
Max. Antriebsleistung 11,7 (11,7) kW
Max. Drehmoment 28 (25) Nm
Max. Drehzahl 0-12.000 rpm
Max. Antriebsleistung 37 kW
Max. Drehmoment 110 Nm
Dimensionen (LxBxH) 5970 x 2430 x 2480 mm
Maschinengewicht approx. 16500 kg


  • High dynamics due to state-of-the-art spindle motor technology

    All spindles liquid-cooled for optimum thermostability

  • High productivity due to short tool change times

  • Both tool systems can be used on both spindles

  • Bed design for maximum stability and oscillation damping

  • Excellent repeatability due to linear guides

  • Short set-up times due to ease of access to work area

Gear skiving to machine internal and external gear

Control unit - swivelling and adjustable in height

Clamping Stroke Control on the main- and counter spindle

Holding Brake on the main- and counter spindle

Overall dimensions/Work space

Installation plan HT65 PM with band filter system and short bar loader

Installation plan HT65 PM with band filter system and short bar loader

Machine layout

Work Area BMT 45

Work Area BMT 55

Work Area VDI40


Sprocket Wheel (Steel Ck45)

Kettenrad aus Stahl (Ck45)

Multifunctional Mill-Turn-Part

Multifunktionales Dreh-Fräswerkstück

Sensor housing made of stainless steel

Sensorgehäuse aus rostfreiem Stahl

Bonnet flange (Brass)

Bonnet flange (Brass)


Gantry Loader

Universal loading and unloading for preformed blanks and parts.

Using the multiple grippers and handling systems the gantry loader can be customized to your individual needs.

Turn / Mill Assist

Compact standard automation for small and medium-sized batches for turning and milling machines.

  • Reduction of working hours by up to 70%
  • Compact and space-saving solution
  • Graphically supported operation
  • Free access to the machine door
  • For small and medium-sized series
  • Very short configuration and setup times
  • No special knowledge about robots required
  • On-site installation and training

Short-bar loader IRCO IL-MUK 7012/10012

Automatic loading of bars up to ø102 mm and a max. length up to 1200 (1500) mm
Round material or profile material
Small footprint
STL-Interface included


Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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Heidenhain CNC Pilot 640
  • Excellent motion control based on the proven 5-axis technology of HEIDENHAIN milling controls
  • Import function for CNC programs from all previous versions
  • Automatic program creation with TURN PLUS (up to 90% time saving)
  • Intuitive and fast learning workshop programming
  • Extensive cycle packages for machining and probing already in standard version (including cycles for FreeTurn tool support, trochoidal milling, etc.)
  • 5-axis simultaneous machining
  • Detection of tool wear and tool breakage during machining
  • And much more.

Intuitive operation, innovative programming, intelligent user support, excellent motion control: these strengths make the CNC PILOT 640 from HEIDENHAIN the perfect control for lathes, turning-milling centres and high-performance and turning centres.

EMCO now offers their EMCOTURN E45 and EMCOTURN E65 turning machines with Heidenhain's CNC Pilot 640 control.

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EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine. The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard. The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Sinumerik ONE).

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis


  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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