Universalturn 90
Universalturn 90

Universalturn 90

EQUIPMENT

Main spindle with KK8 spindle interface
Y-axis integrated directly into the machine structure
VDI-40 or BMT-55 tool turret
Steady rest for shaft machining
Driven tools for milling and drilling operations
Counter spindle with KK6 spindle interface
Two bed lengths: 1400 / 2200

Highlights

  • Very robust construction

  • Maximum machining accuracy

  • High rapid traverse speeds

  • Rigid Y-axis with a large travel range

  • Optional: NC-controlled steady rest or tailstock

  • Driven tools including C-axis

  • Easy, dialog-based programming

BMT Turret

For cost-effective production of complex turning/milling work pieces, in which milling is predominant, the optional BMT 55P turret with water-cooled direct drive is available. With a maximum of 12000 rpm, 30 Nm and 10 kW, this turret offers optimum conditions, stability for complete machining and maximum productivity.

Tool Turret

12 + 12 station hybrid tool turret - VDI40 + block-tool, axial turret with single-motor technology. A servo motor powers the driven tools and the swivel movement. No tool rise, continuous switching with directional logic. Each station can take up driven tool holders with DIN 5480 coupling. 12 additional block-tool interfaces allow the use of large and heavy boring bars up to a diameter of 50 mm.

Main Spindle

Two versions are available. One using a conventional beld-drive for high torque (up to 1040 Nm) and heavy machining and another one using the approved water-cooled motor spindle for higher spindle speeds. This one also offers optimal conditions for complex milling operations.

Y-Axis

The Y-axis forms a highlight in the MAXXTURN series. She is integrated in the machine structure so that maximum stability based on short overhangs and wide distanced roller guids is guaranteed. Thus, complex machining tasks can be done and workpieces can be completely finished in a single setup.

NC-controlled steady rest and counter spindle

Complete machining with a rigid counter spindle; flexible and precise machining of longer parts supported by the steady rest.

Working Area UT90

Working area of the UT90 MY 2200 with steady rest as an NC axis and tailstock. Automatic tool presetter integrated into the machining process.

Complete machining

Complete shaft machining in a single setup, including gear cutting.

Part transfer – UT90

UT90 SMY 2200. The counter spindle enables complete machining, while the steady rest provides optimal stability during the machining process.

Y-axis and radial turret

With the Y-axis and radial turret, all machining processes can be carried out flexibly and precisely.

Overall dimensions/Work space

Work Area with VDI40 turret

Work area with VDI40 turret

Work Area with BMT55P turret

Maschinenlayout UT90 x 2200

Workpieces

Examples of use

  • Hydraulic/pneumatic components
  • Motors and vehicle parts
  • Medical engineering
  • Sliding and rolling bearings parts
  • Materials handling technology
  • Fixing systems etc.

Tool turret disc

Tool turret disc made of steel

Drive shaft

Drive shaft made of steel

Wheel

Wheel made of aluminium

Options/Accessories

Steady rest

Various choices: single or double steady rest in different sizes with towing system or NC drive.

Band filter with high-pressure coolant pumps

A coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables coolant-fed drilling and milling tools to be used to their best advantage.

Control Panel Siemens Sinumerik One

Control panel with 22" touch monitor and state-of-the-art Siemens SINUMERIK ONE control. Simplified conversational programming with a high-quality EMCO keyboard.

Download

EMCONNECT_Your_guide_in_technology.pdf 08.07.2024
Preview Download

Technical data

Work area

Travel in X/Y/Z 360 / -60/+80 / 1360 | 2160 mm
Bar diameter bis 102 mm
Max. turning diameter 500 mm
Swing over bed 700 mm
Distance between centers 1430 | 2230 mm
Rapid motion speeds in X/Y/Z 24/12/30 m/min

Main spindle

Max. speed 3500 / 2500 rpm
Spindle nose A2-8
Max. drive power 33/42 kW
Max. torque 800/1040 Nm

Tailstock

Automatic tailstock Yes
Inner cone MK4
Travel (automatic) 1050 mm

Tool turret

VDI size 40 / BMT55P
Number of tools 12
Driven tools 12
Max. speed 4000 / 12000 rpm
Max. drive power 8 / 23,5 kW
Max. torque 45 / 56 Nm

General data

Dimensions (LxWxH) 6312 x 2249 x 2162| 7378 x 2476 x 2355 mm
Machine weight 11000 | 13000 kg