Machining Center MMV 4200

Machining Center MMV 4200

Machining Center MMV 4200

EQUIPMENT

CNC Machining Center with high-performance motor spindle 50-15000 rpm - 46 kW, 170 Nm
Direct driven ball screws on the Y and Z-axis, precise and quiet operation
Tool magazine with 40-120 workpieces
Machining Center with Heidenhain or Siemens control
EMCONNECT - Digital Process Assistant

Technical data

Work area
Travel in X/Y/Z 4200 / 1000 / 980 mm
Distance spindle nose 0 - 980 (950) mm (vertical) / 250 (280) - 1230 mm (horizontal)
Rapid motion speeds in X/Y/Z 60 / 40 / 40 m/min
Clamping area 4500 x 1050 mm
Max. table load 6000 kg
Tool change
Number of tool stations 40 (60 / 120)
Max. tool diameter 90 (125) mm
Milling spindle
Max. speed 15000 (18000) rpm
Max. torque 125 Nm (S1), 170 Nm (S6-40%)
General data
Dimensions (LxWxH) 9615 mm x 5350 mm x 3580 mm
Machine weight 29500 kg

Highlights

  • Flexible modular construction and ergonomic, attractive design

  • Available as 4 or 5 axes version

  • Machining Center with high-performance motor spindle

  • Rigid linear roller guides size 55 (X-axis)

  • Direct driven ball screws on the Y and Z-axis, precise and quiet operation

  • X-axis with rotating nut ballscrew and fixed screw

  • Integrated round table and B-axis with torque motors

  • CNC Machining Center with flexible configuration of tool magazine systems

  • SIEMENS Sinumerik ONE or HEIDENHAIN TNC 640

  • EMCONNECT 

Tool Magazine

Available with steady tool magazine on 3, 4 or 5-axis version, or with moving chain magazine on and 5-axis version.

Control Unit

The operator panel can travel, rotate and be adjusted in the direction of the work space. This ergonomic design provides ideal working conditions for the operator.

Machine Structure

The machine bed is a stable, structured welded steel construction. This guarantees a high degree of rigidity and excellent vibration damping, which are necessary for machining in optimal and stable conditions over time. Structure with optional equipment.

B-Axis

The B-axis is driven by ahighly dynamic torque motor, therefore achieving a wide pivoting range of +/- 120 degrees.

Y-Axis

The Y-axis has a ram configuration. This design uses long way guides in order to attain the required rigidity. Its high precision is guaranteed by the motor installed direct drive on the screw.

Milling Spindle

The machine is equipped with a liquid cooled motor spindle with compelling performance specs. At spindle speeds of 15000 rpms, a power rating of 46 kW, and a torque of 170 Nm, the machine is also suited for heavy-duty machining. A motor spindle 18000 rpm is available with HSK-A63: The HSK-A100 version hosts a motor spindle with 10000 rpm and max. torque 270 Nm.

Z-Axis Travel

In order to attain precision Z-axis rapid travel at speeds of 40 m/min, and due to its large mass, this axis is powered by two ball screw drives and two motors in a master-slave configuration.

Axis Drives

Equipped with rotating nut ballscrew and fixed screw. The MMV 4200-5200-6200 positioning accuracy is guaranteed by the standard linear scale. Linear scales are standard on the three linear axes (X, Y and Z).

X-Axis Drives

In the MMV 4200-5200-6200 machines, the X-axis is implemented with a rack and pinion drive, which guarantees maximum precision and smoothness.

Overall dimensions/Work space

Machine Layout

Options/Accessories

Measurement Systems

Tools measurements to reduce setup times during tool changes, as well as work piece measurements to verify dimensions or to find zero locations. The work piece measurement is radio.

Large Work Area

Thanks to the large work area, it is possible to customise the machine with a wide variety of options, e.g. with a partition for pendulum operation, a rotary table, a tailstock etc.

Automatic workpiece measuring

The workpieces are automatically measured by an infrared measuring probe that is mounted on the main spindle. Measuring cycles take over the values.

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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Heidenhain TNC 640 (MMV series)

TNC 640 Heidenhain offers besides the milling operations also combined milling and turning operations. It is particularly suitable for Mill-Turn, HSC- and 5 axis operations at machines upto 18 axes.

Details:

  • 19'' TFT colour display
  • Optimised user interface
  • Interactive fast choice of functions
  • Numerous machining cycles
  • Innovative graphic simulation
  • Improved motion control and short block processing time

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EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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