HYPERTURN 65 POWERMILL G2

HYPERTURN 65 POWERMILL G2
Symbolic picture

HYPERTURN 65 POWERMILL G2

Equipment

Main- and counter spindle, milling spindle, B and Y axis
Additional tool turret with milling drive
40-, 80-, 120-slot chain-type tool magazine
Tool magazin and control unit ergonomically placed
Max. bar stock diameter 65 (102) mm
EMCONNECT – Digital Process Assistant (Sinumerik ONE)

Technical data

Work area
Travel in X/Y/Z X1/X2 530/210 mm // Z1/Z2 1215/1205 mm // +/-120 mm
Bar diameter 65 (102) mm
Max. turning diameter 500 mm
Max. part length 1200 mm
Swing over bed 500 mm
Spindle distance 1500 mm
Main spindle
Max. speed 0-5000 (4000) U/min
Max. drive power 29 (38) kW
Max. torque 250 (800) Nm
Counter spindle
Max. speed 0-5000 (4000) U/min
Max. drive power 29 (33) kW
Max. torque 250 (420) Nm
Tool turret
Number of tools 40, 80, 120
Driven tools 12 (16) / BMT-55P (BMT 45P) / VDI40
Max. speed 0-12000 U/min
Max. drive power 10 (8) kW
Max. torque 30 (20) Nm
General data
Dimensions (LxWxH) 5970 x 2430 x 2480 mm
Machine weight 15000 - 16500 kg

Highlights

Gear skiving to machine internal and external gear

Control unit - swivelling and adjustable in height

Clamping Stroke Control on the main- and counter spindle

Holding Brake on the main- and counter spindle

Overall dimensions/Work space

Installation plan HT65 PM with band filter system and short bar loader

Installation plan HT65 PM with band filter system and short bar loader

Machine layout

Work Area BMT 45

Work Area BMT 55

Work Area VDI40

Workpieces

Examples of use

Sprocket Wheel (Steel Ck45)

Multifunctional Mill-Turn-Part

Sensor housing made of stainless steel

Bonnet flange (Brass)

Bonnet flange (Brass)

Options/Accessories

Automation

Gantry Loader

Universal loading and unloading for preformed blanks and parts.

Using the multiple grippers and handling systems the gantry loader can be customized to your individual needs.

Show details Hide details

Turn / Mill Assist

Compact standard automation for small and medium-sized batches for turning and milling machines.

Reduction of working hours by up to 70% 

Compact and space-saving solution

Graphically supported operation

Free access to the machine door

For small and medium-sized series

Very short configuration and setup times

No special knowledge about robots required

On-site installation and training

Show details Hide details

SL 1200 EMCO short-bar loader

Automatic loading of bars up to ø102 mm and a max. length up to 1200 (1500) mm
Round material or profile material
Small footprint
STL-Interface included

Show details Hide details

Software/Control

Sinumerik ONE with Operate
Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

Show details Hide details
EMCONNECT - Digital Process Assistant
EMCONNECT - Digital Process Assistant
For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

Show details Hide details
Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
Show details Hide details
EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface
Show details Hide details

Download

Multitasking_Machine_HYPERTURN_65_POWERMILL_G2_DS

20.10.2021
Preview Download

EMCO_Medical_Technology

29.06.2020
Preview Download

Agricultural_Technology__Construction_Machinery

27.07.2020
Preview Download