Hyperturn 95

Hyperturn 95

Hyperturn 95

EQUIPMENT

2 spindles
C-axis for main and counter spindle
2 tool turrets
Powerful milling spindle
Driven tools on both turrets

Технические характеристики

Рабочая область
Ход осей X/Y/Z With B axis (X1/X2/Z1/Z2): +540/-10 / 300 / 1300/1900 / 1340/1940; with tool turret (X1/X2/Z1/Z2): 340 / 300 / 1340/1940 / 1340/1940
Отверстие шпинделя 106 mm
Макс. диаметр шпинделя 95 mm
макс. диаметр точения 710 mm
диаметр обработки над станиной 720 mm
расстояние между центрами 1700/2300 mm
Скорость быстрого хода осей X/Y/Z 1181 / 590 / 1181 ipm
Главный шпиндель
Макс. скорость оборотов 3500 rpm
торец шппинделя A2-8
Макс. мощность привода 33 kW
Макс. крутящий момент 800 Nm
Противошпиндель
Макс. скорость оборотов 3500 rpm
торец шппинделя A2-8
Макс. мощность привода 33 kW
Макс. крутящий момент 800 Nm
Задняя бабка
диаметр пиноли 150 mm
Конус отверстия задней бабки MT 5
Ход (автоматический) 1100 / 1600 mm
ход пиноли 150 mm
Револьверная головка
VDI размер 40 mm
Число инструментальных гнезд 12
Приводные инструменты 12
Макс. скорость оборотов 4000 rpm
Макс. мощность привода 10.5 kW
Макс. крутящий момент 40 Nm
Револьверная головка 2
VDI размер 40 mm
Число инструментальных гнезд 12
Приводные инструменты 12
Макс. скорость оборотов 4000 rpm
Макс. мощность привода 10.5 kW
Макс. крутящий момент 40 Nm
Фрезерный шпиндель
Число инструментальных гнезд 40 (80 optionally)
диапазон поворота 210°
Макс. скорость оборотов 7000 rpm (12,000 optionally)
Макс. мощность привода 21.5 kW
Макс. крутящий момент 128 Nm
Габариты
Габаритные размеры (ДхШхВ) 8705 x 3160 x 2890 mm
Вес станка 16500 kg

Highlights

  • Main and counter spindle for complex complete machining

  • Two tool turrets with VDI rapid change system, high pressure and/or

  • hydraulic steady rest

  • Large work area for optimal ergonomics and a wider range of parts

  • Machine cover: New interior and exterior design

  • State-of-the-art Siemens control unit Sinumerik 840D sl

  • Stable and precise C-axis for accurate contour milling and

  • milling-turning work

  • Strong Y-axis with a large stroke

  • Dynamic B-axis with “PowerMill” milling spindle for maximum flexibility

  • Full NC tailstock with integrated quill for complete machining of shafts

Turret Steady Rest

Hydraulically operated steady rest for diameter 8 – 125 mm to guarantee highest flexibility when machining shafts.

Tool Magazine

Tool magazine with 80 pockets integrated to machine layout.

Main Spindle

View with clamping device Ø 315 mm and milling spindle. The milling spindle and the lower tool turret are unrestricted when machining workpieces with large diameters up to 710 mm.

Counter Spindle

View with 6-position jaw chuck Ø 500 mm. The upper turret is replaced by a 21 kW liquid-cooled milling spindle in the B axis version. The B axis travel range is 210°. This is infinitely variable with a 0.001° resolution. In addition, the B axis can be clamped in any position and indexed in a 5° division.

Overall dimensions/Work space

Work area HT 95 SMB

Work area Hyperturn 95 SMB

Work area HT 95 SM2Y

Work area Hyperturn 95 SM2Y

Versions

Total HT 95

Hyperturn 95 B

Multi-tasking CNC machining center with automatic tool changer, Y axis and B axis bed length: 1700 mm

Hyperturn 95 SB

Multi-tasking CNC machining center with automatic tool changer, Y axis and B axis bed length: 1700 mm

Hyperturn 95 SMB

Multi-tasking CNC machining center with automatic tool changer, Y axis and B axis bed length: 1700 mm

Hyperturn 95 SM2

CNC-turning center; 2 spindles, 2 turrets, 5 linear axes and 2 rotation axes, bed length: 2300 mm

Hyperturn 95 SM2Y

CNC-turning center; 2 spindles, 2 turrets, 6 linear axes and 2 rotation axes bed length: 2300 mm

Options/Accessories

BMT Revolver für Hyperturn 100, 110, 95, Maxxturn 110,

For economical production of complex turned/milled parts with mainly milling share, there is optional the BMT-turret with water cooled direct drive. With max. 6000 rpm, 45/62 Nm* and 15/22 kW*, this turret offers optimal prerequisites for high milling / drilling performance and stability(*S1/S6-50%).

Turret Steady-rest HT 95/110

To support long slender work pieces, we offer for the HYPERTURNS a steady-rest mounted on the lower tool turret. The steady-rest can be swiveled to position on demand. Additionally a live center can be mounted at the tool turret, to support shafts while machining.

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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Download

12_21_CNC_turn_mill_center_HYPERTURN_95_110_SEO.pdf

21.03.2022
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emcoNNECT_Your_guide_in_technology.pdf

15.04.2020
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