Hyperturn 200 Powermill

Hyperturn 200 Powermill

Hyperturn 200 Powermill

EQUIPMENT

Main spindle for turning and milling operations
Milling spindle for flexible turning, drilling and milling operations:
Two versions of milling spindles available - either with high torque (6.500 rpm / 630 Nm) or high spindle speed (10.000 rpm / 340 Nm)
Up to 200 tool magazine positions
Additional tool magazine for boring bar up to 1500 mm long or special tools
EMCONNECT – Digital Process Assistant (Sinumerik ONE)

Highlights

  • Very large working space for the complete machining of large workpieces up to a turning diameter of 1000 mm with a maximum length of 6100 mm

  • Dynamic and precise B-axis with high torque and power

  • Two versions of milling spindles with 6500 or 10000 rpm, with HSK-T 100 or PSC80 ( Capto C8)

  • Multitasking-control/Multi-technology SINUMER IK 840D sl

  • Main spindle and Counter Spindle for highperformance processing with vibration-damped boring bars up to 1000 mm, including a special magazine (optional)

  • Automatic tool presetting and workpiece measuring touch probe

  • One or more NC-steady rest

Boring Bar

Boring bar with vibration absorption featuring a diameter of 100 x 100 mm for internal turning operations. There are three specifically dimensioned tools available. Flexibility, accuracy and maximum productivity with high cutting performance.

Milling Spindle

For stable, precise and flexible drilling and milling operations. Up to 80 kW and 630 Nm of torque and 10000 rpm. Sealing air, internal high pressure coolant up to 40 bar and externally up to 14 bar with a 1400 liter paper band filter system as standard (80 bar option). The B-axis can be used at any angle or with an indexed B-axis in steps of 2,5°.

Main Spindle

For turning and milling operations, equipped with 84 kW and 6400 Nm torque. Sealing air, working area coolant and programmable clamping pressure are standard features on the Hyperturn 200. One or more programmable NC-steady rest can assist the processing.

Deep Hole Drilling

Deep hole drilling for diameters of up to 6 x 500 mm with a maximum of 80 bar.

Tool Magazine

Ergonomic loading of the tool magazine with tools weighing up to 25 kg and measuring more than 600 mm. Ergonomics-friendly access to the work area.

Overall dimensions/Work space

Options/Accessories

EMCO tool breakage monitoring system

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low a load indicates a tool is missing.

Band filter system with high-pressure coolant pumps

A coolant pressure of 25/40/60/80 bar can be set as necessary. This enables coolant-fed drilling and milling tools to be used to their best advantage.

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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Download

CNC_Turning_Milling_Center_HYPERTURN_200_POWERMILL.pdf

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