Concept Turn 460

Concept Turn 460

Concept Turn 460

EQUIPMENT

Integrated industrial PC with network and USB interface (front)
Thermostable head stock with high drive power and C axis
12 x tool magazine with up to 6 driven tools
Synchronized main spindle and C axis with max. 1000 rpm
Programmable part collecting device
Various clamping device and tool holder packages
Easy2control user interface with 21,5" touchscreen
State of the art drive technology, servomotors with absolut encoders
DNC-Robotic Interface
Safety technology CE compliant

Technical data

Work area
Travel in X/Y/Z 160/ - / 510 mm
Bar diameter 45 mm
Max. turning diameter 220 mm
Distance spindle nose 510 mm
Tool cross-section for outer machining 20 x 20 mm
Tool cross-section for inner machining Ø 32
Rapid motion speeds in X/Y/Z 24/-/30 m/min
Work feed X/Y/Z 0 - 15 m/min
Feed force in X/Y/Z 4000 / - / 6000 N
Main spindle
Max. speed 6300 rpm
Spindle nose KK 5
Max. drive power 13 kW
Max. torque 78 Nm
Tailstock
Travel (automatic) 510 mm
Tool turret
Number of tools 12
Driven tools 6
Max. speed 5000 rpm
Max. drive power 4.0 kW
Max. torque 16 Nm
General data
Dimensions (LxWxH) 2275 x 1790 x 1985 mm
Machine weight 3300 kg

Highlights

  • Integrated industrial PC with 21,5" touchscreen (MOC-Touch)

  • Easy2control user interface

  • Interchangeable controls (WinNC)

  • Driven tools

  • Stable, industry-standard gray cast iron construction

  • Various clamping devices and tool holder packages

  • MOC: integrated PC

  • High machining precision

  • Bar-stock diameter 25 mm: with bar-stock loader ideal for small part production

  • Digital drives with high driven power

  • Extraordinary dynamics

  • Thermostability for highest precision and contour fidelity

  • Driven tools with high machining power for drilling, thread and milling operations

  • Many automation possibilities

Integrated PC with 12'' Touch Screen Monitor

Extraordinary dynamics

Extraordinary dynamics

Driven tools

Driven tools

Overall dimensions/Work space

Machine layout Concept Turn 460

Machine layout Concept Turn 460

Work area Concept TURN 460

Workpieces

Примеры

  • Productive training
  • Technical training projects
  • Productive training about machining and mold construction
  • FMS / CIM systems
  • General tool and machine engineering
  • Mold construction
  • Jewel industry

Hand wheel

Hand wheel made of stainless steel

Eccentric bolts

Eccentric bolts made of stainless steel

Chain wheel

Chain wheel made of stainless steel

Versions

Concept Turn 460

Concept TURN 450 TC "Turn Center"

Concept TURN 450 TC with tailstock

Concept TURN 450 TCM "Turn Center Mill"

Concept TURN 450 TCM with tailstock, C axis and driven tools

Options/Accessories

Part collecting device

Parts catcher system to gently unload the components into a standard part box or to the conveyor belt.Pneumatically operated.

Chip conveyer

Chain feeding system with a dump-height of 1200mm, suitable for: long steel shavings, snarl and wool chips for dry and wet machining

Hydraulic tailstock

The workpiece is supported automatically by a hydraulically operated quill with a stroke of 120 mm.

High-pressure coolant pump

A high-pressure coolant pump with 10 bar assures a better cooling and a better chip fall.

Various clamping devices for workpieces

Among others 3 jaw turn chucks with 170 mm diameter, soft top jaws, hard reversal jaws, collets and chucks are available.

Various tool holder packages

Radial holder, drilling holder, drilling bar holder, plugs, various collet holders are available both for stationary or for driven tools.

Electronic hand wheel

For moving the machine’s axes manually.

Automation

EMCO SL 1200 Short bar loader

This short bar loader is the shortest one on the market. The key-features are the small foot print and the simple operation of it.

Finished part conveyor

Conveyor belt to transfer the finished parts out of the machine. (includes coolant reflow). Can be installed instead of the finished part bin on the right side of the machine. This ensures a collision-free transfer of the parts.

Integration into FMS or CIM systems

The robotics interface can not only control the peripheral equipment (such as automatic door, vice, etc.) but also connect the machine to other machines or devices (e.g. loading and unloading robots). The DNC interface allows programs to be started from the master computer.

Automatic door

Thanks to the pneumatic unit the machine door opens and closes automatically or by pressing the button. The monitoring of the door position is done via end switch.

Software/Control

[Translate to en:]
EMCO WinNC

The unique concept of the interchangeable control can be fitted to all Concept machines. In doing so, the user is trained on all CNC industry controls that are common to the market. 
The result: CNC technicians are flexible to work in a variety of settings.

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[Translate to en:]
EMCO Win3D-View

Win3D-View is a 3D simulation for turning and milling and is available as an option in addition to the WinNC Control. Graphic simulations of CNC controls are designed especially for industrial experience. Win3D-View displays exceed industry standards. Tools, blanks, clamping devices, and work processes are highly realistic. The system checks the programmed travel of the tool to prevent collision with clamping devices and blanks.

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Download

IndustrialTraining_Sammler_K_EN_01.pdf

02.05.2022
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