Maxxturn 200

Maxxturn 200

Maxxturn 200

EQUIPMENT

Main and counter spindle (optional) for turning and milling operations
One or two tool turrets for flexible turning, drilling and milling operations
Swing over bed up to 1000 mm
Max. workpiece weight 6 t
State-of-the-art dialog-supported Siemens control
emcoNNECT - Digital Process Assistent (840D sl)

Технические характеристики

Рабочая область
Ход осей X/Y/Z 550 / +/-125 / 2050-4050-6050 mm
макс. диаметр точения 1000 mm
диаметр обработки над станиной 1050 mm
расстояние между центрами 2200 / 4200 / 6200 mm
Скорость быстрого хода осей X/Y/Z 15/30/30 m/min
Главный шпиндель
Макс. скорость оборотов 1800 rpm
торец шппинделя A2-15''
Макс. мощность привода 84 kW
Макс. крутящий момент 6410 Nm
Противошпиндель
Макс. скорость оборотов 2000 / 2500 rpm
торец шппинделя A2-15'' / A2-11''
Макс. мощность привода 53 kW
Макс. крутящий момент 4400 Nm
Задняя бабка
Автоматическая бабка yes
диаметр пиноли 200 mm
Конус отверстия задней бабки MK6
ход пиноли 250 mm
Револьверная головка
VDI размер 60 /BMT85
Число инструментальных гнезд 12
Приводные инструменты 12
Макс. скорость оборотов 3000 rpm
Макс. мощность привода 19,8 kW
Макс. крутящий момент 116 Nm
Габариты
Габаритные размеры (ДхШхВ) BL 2200-8600x3450x3360//BL 4200/6200- 11100/13400x3450x3360 mm
Вес станка BL 2200/4200/6200: 30/40/50 t

Highlights

  • Solid machine design for heavy-duty cutting

    Counter spindle and 2nd turret for maximum productivity

    Maximum machining accuracy

    Stable Y-axis with long carriage travel (+/- 125 mm)

    Driven tools including C-axis

    emcoNNECT - Digital Process-Assistent (Siemens 840D sl)

Stable Y-axis

Stable Y-axis

Machine construction

Machine construction

Work area

Work Area

Main Spindle

Main Spindle

Counter Spindle

Counter Spindle

Overall dimensions/Work space

Machine layout MAXXTURN 200

Machine layout MAXXTURN 200

Work area MAXXTURN 200

Work area MAXXTURN 200

Work Area MAXXTURN 200 X-Y

Work Area MAXXTURN 200 X-Y

Workpieces

Примеры

  • Heavy duty engineering Plant engineering Petroleum industry Mining industry Power plant industry etc.

Main shaft

Main shaft

Versions

Maschinenaufbau

Maschinenaufbau

Maxxturn 2000 - 1 turret - BMT85 - tailstock

bed length 2 / 4 / 6 m with or without Y-axis

Maxxturn 200 - 1 turret - BMT85 - counter spindle

bed length 2 / 4 / 6 m, with or without Y-axis

Maxxturn 200 - 2 turrets - BMT85 - tailstock

bed length 2 / 4 / 6 m, with or without Y-axis

Maxxturn 200 - 2 turrets - BMT85 - counter spindle

bed length 2 / 4 / 6 m, with or without Y-axis

Maxxturn 200 - 2 turrets (mirror inverted) - BMT85 - tailstock

bed length 2 / 4 / 6 m, with or without Y-axis

Maxxturn 200 - 2 turrets (mirror inverted) - BMT85 - counter spindle

bed length 2 / 4 / 6 m, with or without Y-axis

Options/Accessories

Steady rest

In various sizes; for efficient precision machining, even of very long workpieces

Various chucks

A special 1000m-diameter chuck is available for flanged or light parts. For other applications a selection of chucks in various dimensions as well as swiveling chucks are available, too.

Chip conveyer

Chip conveyer with large coolant volume - easy to remove and clean.

Software/Control

EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).
 

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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Sinumerik 840D sl inkl. ShopTurn und EMCONNECT

Die Sinumerik 840D sl ist das universelle und flexible CNC-System. Mit einer breiten Funktionalität eignet sie sich für den Einsatz in nahezu allen Technologien. Die Sinumerik 840D sl setzt Maßstäbe hinsichtlich Dynamik, Präzision und Integrierbarkeit in Netzwerke.

Mit der Sinumerik 840D sl setzen Sie auf:

  •     höchste Performance und Flexibilität
  •     durchgängige Offenheit
  •     hochwirksamen Personen- und Maschinenschutz

Sinumerik & EMCONNECT, der digitale Prozess-Assistent
emcoNNECT ist in der Standardmaschine enthalten. Über einen Click ist der Wechsel zwischen emcoNNECT Apps und der Steuerung möglich. Alle produktionsrelevanten Daten können in der Vollbild- oder Sidebar-Ansicht dargestellt werden.

Highlights der Steuerung:

  • Freie Konturprogrammierung
  • Schnelles Bezugspunkt-Setzen mit Tastsystemen
  • Schwenken der Bearbeitungsebene
  •  Zylindermantel-Bearbeitung
  • 3D-Werkzeugkorrektur
  • Schnelles Arbeiten durch kurze Satzverarbeitungszeit

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SINUMERIK 840D
The digital system for nearly all applications offering a modular design realizing all customer wishes asap.

With the SINUMERIK 840D you rely on the highest possible degree of performance and flexibility mainly for complex multi-axis systems, uniform system openness from operation through to the NC kernel and integrated certified safety functions for man and machine: Sinumerik Safety Integrated

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High_Performance_CNC_Turning_Center_MAXXTURN__200_SEO.pdf

28.03.2022
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