Emcomill 1200

Emcomill 1200
Symbolic picture

Emcomill 1200

EQUIPMENT

Mechanical or motor spindle
30 x tool magazine(opt. 40)
Fast double changing arm
On request rotary table as 4th axis
Heidenhain, Siemens or Fanuc control

Technical data

Work area
Travel in X/Y/Z 1200 / 610 / 500 mm
Distance spindle nose 175 / 675 mm
Number of axes (basic machine) 3 (4 opt.)
Rapid motion speeds in X/Y/Z 30 m/min
Work feed X/Y/Z 30 m/min
Clamping area 1340 x 650 mm
Max. table load 1500 kg
Tool change
Number of tool stations 30 (option 40)
Max. tool diameter 80 mm
Milling spindle
Max. speed Mechanical spindle 10.000 rpm, Motor spindle 15.000 rpm
Max. torque Mechanical spindle (S6) 100 Nm, Motor spindle (S6) 100 Nm
General data
Dimensions (LxWxH) 3200 x 3350 x 3060 mm
Machine weight 10000 kg

Highlights

  • High-performance milling spindles
  • Flexible tool system
  • Large work area and wide machine doors
  • Solid fixed table for workpiece weights up to 1500 kg
  • State-of-the-art control technology from HEIDENHAIN, SIEMENS and FANUC
  • Large number of options
  • Best price-performance ratio
  • Made in the Heart of Europe

Overall dimensions/Work space

Aufstellplan Emcomill 1200

Aufstellplan Emcomill 1200

Workpieces

Application areas

应用范围举例

  • General engineering

Konturbearbeitung

Test UNI ISO 10791-7

Versions

EMCOMILL E1200 mit 15000 U/min

Mit Motorspindel 15000 U/min (Fanuc und Siemens)

Außerordentliche Dynamik

Außerordentliche Dynamik

Options/Accessories

Rundtisch (4. Achse)

Als 4. Achse kann optional ein Rundtisch mit Ø 200 mm installiert werden. Der Verfahrweg ist CNC-gesteuert und kann mit jeder linearen Achse interpolieren. Somit ist eine maximale Flexibilität in der Teilefertigung gegeben.

Hochdruck-Kühlmittelpumpe

Über eine Drehführung mit einer 20-, 25-, 60-bar-Hochdruckpumpe werden Spindel und Werkzeuge mit Kühlmittel versorgt.

Werkzeugmagazin mit 40 Werkzeugplätzen

Der Werkzeugwechsel erfolgt mit einem schnellen Zweiarm-Wechsler und Richtungslogik. Optional kann die Anzahl der Werkzeugplätze von 30 auf 40 erhöht werden.

Automatic workpiece measuring

The workpieces are automatically measured by an infrared measuring probe that is mounted on the main spindle. Measuring cycles take over the values.

Automation

Short-bar loader EMCO SL 1200

The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm.

The adavantage: small footprint and short loading times through shorter strokes.

The control unit is perfectly adapted to the interface of the machine.

Software/Control

Sinumerik 828D - incl. ShopMill

SINUMERIK 828D: High performance CNC control for ultimate accuracy and machining speed SINUMERIK 828D and SINAMICS drive and motors are perfectly tailored for state of the art milling machines. Powerful CNC-functions combined with a unique 80bit NANOFP Accuracy (80 bit floating point accuracy from the position control to the internal encoder resolution) enable highest work-piece accuracy at a minimum of machining time. With a flexible CNC programming language and the state of the art ShopMill machining step programming, single parts as well as large batch series can be programmed and machined with maximum effectiveness. Due to Advanced Surface, an innovative method of velocity and path control, SINUMERIK 828D also meets the demands of high sophisticated mold & die applications. Source picture and text: Siemens

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Fanuc 0i MF

Highest quality and reliability state-of-the-art: Improvements in technology, ergonomics and user friendliness assure efficient result in terms of machining workpieces. Technology specific programming of machining cycles with support of pictures and texts and Manual Guide i including 3D workpiece simulation.

Highlights:

  • High reliability
  • Dialog-supported programming
  • 3D machining simulation
  • Integrated safety technology
  • Fast program conversion

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Heidenhain TNC 620

The latest control offers milling operations, a 19'' TFT colour display and 3D-reproduction and programming graphics.
It is particularly suitable for Mill, HSC- and 5 axis operations at machines up to 6 axes.

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ESPRIT - EMCOMILL 750/1200 (optional)
Keep your production under full control - with program synchronization, dynamic simulation and the precise collision detection offered by ESPRIT. Use ESPRIT to unlock the full potential of your production centers. Experience dramatic reductions in cycle and set-up times and make programming times at the machines a thing of the past.

Applications:

  • Full programming for conventional 3-axis machining through to 5-axis interpolation
  • Full CNC programming of 2 - 5 axes
  • Full synchronization and verification
  • Comprehensive multitasked processing
  • Flexible B-axis programming
  • 5-axis simultaneous machining of the workpiece

Simulations:

  • Dry runs in dynamic volume view
  • Entire machine space as a dynamic, solid-shaded graphic
  • Collision detection for tools, tool adapters, blanks, and clamping devices
  • Real-time simulation
  • Target/actual workpiece comparison

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Download

Vertical_milling_machine_E1200-750.pdf

18.01.2022
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